Swedish made exhaust manifold flanges for OM603, OM606
Swedish made exhaust manifold flanges for OM603, OM606
One-piece flange for OM606:
http://shop.klracing.se/sv/artiklar/flan...-10mm.html
Two-piece flange for OM606:
http://shop.klracing.se/sv/artiklar/flan...-10mm.html
One-piece flange for OM603:
http://shop.klracing.se/sv/artiklar/flan...-10mm.html
I tried to put the one-piece OM606 flange in the virtual shopping cart...and I don't know Swedish...but based on the fact that it gave me a "go ahead" and a "go back" option - that tells me that they don't stock them and that you will get it when it's ready. Not the end of the world by any stretch of the imagination...but a word of caution.
Beers,
Matt
thats a pretty good price. i may have to buy one when im ready for a different manifold.
I just ordered a one-piece manifold flange for the OM606 from KL Racing in Sweden.
Total price (including shipping) = 105 Euro
I will take pictures and show fitment on one of the OM606's when it arrives.
Beers,
Matt
So...what exactly is the purpose of having a flange? Is it just to create clearance?
(08-22-2011, 08:38 PM)jonbobshinigin So...what exactly is the purpose of having a flange? Is it just to create clearance?
(08-22-2011, 08:38 PM)jonbobshinigin So...what exactly is the purpose of having a flange? Is it just to create clearance?
From our friends at KKD Motorsport in Finland:
Tubular exhaust manifold for OM606 - it is a thing of beauty:
http://www.kkdmotorsport.com/kauppa.php?...1270679050
"Jeemu style" tubular exhaust manifold for OM605:
http://www.kkdmotorsport.com/kauppa.php?...1270679050
Tubular exhaust manifold for OM603 with provisions for external wastegate (very nice!):
http://www.kkdmotorsport.com/kauppa.php?...1270679050
Beers,
Matt
(08-24-2011, 10:57 PM)jonbobshinigin I'm feeling insecure about my euro manifold now...
(08-24-2011, 10:57 PM)jonbobshinigin I'm feeling insecure about my euro manifold now...
You guys get some CAD templatesor whatever is used an I can get some flanges cut I bet. A place I used to work has a plasma machine.
If only I were better at using SolidWorks, I'd take you up on that offer.
Beers,
Matt
Got my flange last week...this is the only picture I have of it so far.
It was definitely cut on a plasma table - so far I'm impressed with the quality based only on a quick visual inspection.
Beers,
Matt
(09-15-2011, 12:24 AM)HoleshotHolset Got my flange last week...this is the only picture I have of it so far.
It was definitely cut on a plasma table - so far I'm impressed with the quality based only on a quick visual inspection.
(09-15-2011, 12:24 AM)HoleshotHolset Got my flange last week...this is the only picture I have of it so far.
It was definitely cut on a plasma table - so far I'm impressed with the quality based only on a quick visual inspection.
Looking to pick up one of those 603 manifolds, in the next few months if everything line up correctly. Let you guys know when I do recieve it.
(09-29-2011, 09:20 AM)oel_brenner do you have any more pics ?
how did you order it ? online ?
Have you started welding on it yet ?
(09-29-2011, 09:20 AM)oel_brenner do you have any more pics ?
how did you order it ? online ?
Have you started welding on it yet ?
I decided to make my own
http://www.superturbodiesel.com/std/show...p?tid=3085
thanks for the info though.
so ya dont want your euro 603 mani jonbob? ill take it
I bought the one piece OM606 flange and made this fo my W201 190D
Stock vs beauty:
that looks fantastic, good job.
why did you have the turbo mount underneath the manifold / so low?
(12-04-2011, 11:20 PM)iheartboost why did you have the turbo mount underneath the manifold / so low?
(12-04-2011, 11:20 PM)iheartboost why did you have the turbo mount underneath the manifold / so low?
yea that makes sense. if i ever get to a point to where im gonna build a manifold i have to figure out what would be the easiest to do lol. my skills and equipment is quite limited. ( as far as fabrication)
hey i see a weld intake!
can u uppload some picture please?
what about performance difference to the stock NA intake? i've only weled a peace of a alu pipe on it...
thx
Here is the intake i made for my compressor intake:
I can`t tell if it was better than the N\A intake, because i never preassured the N\A intake
oops there is a compressor under the hood
I thought this is just a housing or air collector for performance..
but wow nice projekt!
(12-11-2011, 01:54 PM)kotka just wonder -do you plan to have both turbo and compressor installed? i don't see both of them connected to intake
(12-11-2011, 01:54 PM)kotka just wonder -do you plan to have both turbo and compressor installed? i don't see both of them connected to intake
(12-12-2011, 12:22 AM)kotka ok - i wonder - will you have any back pressure issue....i hope not much as turbo is quite laggish but on the other hand you probably need to somehow block air flow produced by compressor back to turbo.
waiting for your tests
(12-12-2011, 12:22 AM)kotka ok - i wonder - will you have any back pressure issue....i hope not much as turbo is quite laggish but on the other hand you probably need to somehow block air flow produced by compressor back to turbo.
waiting for your tests
(12-12-2011, 11:41 AM)kotka good luck. But my god feeling tells you will see back pressure issue...
(12-12-2011, 11:41 AM)kotka good luck. But my god feeling tells you will see back pressure issue...
Turbo starts producing massive air flow at the rpms when compressor is at max output. If you don't have reverse pressure valve in the intake hose from turbo - the pressure produced by compressor will push turbo flow back until the pressure produced by turbo overrides the same from compressor. But in this case you will see compressor being unable to override increased pressure. I would assume it can start heating additionally.
This is my pure theoretical guess. If it's correct - you will need two reverse pressure valves calibrated appripriatelly - one for turbo, another for compressor hose.
Wht not just compound them? Turbo feeding supercharger? I believe the M90 Eaton has a built in bypass too, although it is small.
Ed
(12-13-2011, 03:47 AM)kotka Turbo starts producing massive air flow at the rpms when compressor is at max output. If you don't have reverse pressure valve in the intake hose from turbo - the pressure produced by compressor will push turbo flow back until the pressure produced by turbo overrides the same from compressor. But in this case you will see compressor being unable to override increased pressure. I would assume it can start heating additionally.
This is my pure theoretical guess. If it's correct - you will need two reverse pressure valves calibrated appripriatelly - one for turbo, another for compressor hose.
(12-13-2011, 03:47 AM)kotka Turbo starts producing massive air flow at the rpms when compressor is at max output. If you don't have reverse pressure valve in the intake hose from turbo - the pressure produced by compressor will push turbo flow back until the pressure produced by turbo overrides the same from compressor. But in this case you will see compressor being unable to override increased pressure. I would assume it can start heating additionally.
This is my pure theoretical guess. If it's correct - you will need two reverse pressure valves calibrated appripriatelly - one for turbo, another for compressor hose.
On KKD flanges you can order smaller holes, so you can start tube largen straight on the flange
(03-24-2012, 03:02 PM)jeemu On KKD flanges you can order smaller holes, so you can start tube largen straight on the flangehi
(03-25-2012, 05:23 PM)mantaheadNot mean bolt holes I have also ported head by big hand, but still those KKD small hole flanges are better(03-24-2012, 03:02 PM)jeemu On KKD flanges you can order smaller holes, so you can start tube largen straight on the flangehi
these flanges come with bigger holes on the ports for heads that are ported and polished so not to restrict flow. do you mean bolt holes?
(03-25-2012, 05:23 PM)mantaheadNot mean bolt holes I have also ported head by big hand, but still those KKD small hole flanges are better(03-24-2012, 03:02 PM)jeemu On KKD flanges you can order smaller holes, so you can start tube largen straight on the flangehi
these flanges come with bigger holes on the ports for heads that are ported and polished so not to restrict flow. do you mean bolt holes?
(03-26-2012, 02:37 PM)jeemuare the smaller holes smaller than the ports in the head ? What is the advantage?(03-25-2012, 05:23 PM)mantaheadNot mean bolt holes I have also ported head by big hand, but still those KKD small hole flanges are better(03-24-2012, 03:02 PM)jeemu On KKD flanges you can order smaller holes, so you can start tube largen straight on the flangehi
these flanges come with bigger holes on the ports for heads that are ported and polished so not to restrict flow. do you mean bolt holes?
(03-26-2012, 02:37 PM)jeemuare the smaller holes smaller than the ports in the head ? What is the advantage?(03-25-2012, 05:23 PM)mantaheadNot mean bolt holes I have also ported head by big hand, but still those KKD small hole flanges are better(03-24-2012, 03:02 PM)jeemu On KKD flanges you can order smaller holes, so you can start tube largen straight on the flangehi
these flanges come with bigger holes on the ports for heads that are ported and polished so not to restrict flow. do you mean bolt holes?
(03-26-2012, 05:56 PM)mantaheadHole is bigger on the head side and smaller on exhaust side like this / \ do you now got what mean, dont know better words to tell it(03-26-2012, 02:37 PM)jeemuare the smaller holes smaller than the ports in the head ? What is the advantage?(03-25-2012, 05:23 PM)mantahead hiNot mean bolt holes I have also ported head by big hand, but still those KKD small hole flanges are better
these flanges come with bigger holes on the ports for heads that are ported and polished so not to restrict flow. do you mean bolt holes?
The holes in my flange are only slightly bigger than the gasket holes.
what size of pipe do you use on your 550bhp manifold?
(03-26-2012, 05:56 PM)mantaheadHole is bigger on the head side and smaller on exhaust side like this / \ do you now got what mean, dont know better words to tell it(03-26-2012, 02:37 PM)jeemuare the smaller holes smaller than the ports in the head ? What is the advantage?(03-25-2012, 05:23 PM)mantahead hiNot mean bolt holes I have also ported head by big hand, but still those KKD small hole flanges are better
these flanges come with bigger holes on the ports for heads that are ported and polished so not to restrict flow. do you mean bolt holes?
The holes in my flange are only slightly bigger than the gasket holes.
what size of pipe do you use on your 550bhp manifold?