STD Tuning Engine mounting a manifold

mounting a manifold

mounting a manifold

 
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mbenzo300td
TA 0301

66
07-08-2010, 05:31 PM #1
Hey guys, so ive been in the process of mounting my sd manifold on my 603. However the tube coming out of the thermostat housing is obstructing the manifold from mounting. Im wondering if anyone has had any experience with this and could give me some insight.
This post was last modified: 07-09-2010, 07:53 AM by winmutt.
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mbenzo300td
07-08-2010, 05:31 PM #1

Hey guys, so ive been in the process of mounting my sd manifold on my 603. However the tube coming out of the thermostat housing is obstructing the manifold from mounting. Im wondering if anyone has had any experience with this and could give me some insight.

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Rudolf_Diesel
Ask me if I care...

579
07-09-2010, 07:20 AM #2
Depending on how much meat is on the housing, I would consider removing the pipe and taping an NPT thread and put in a barb fitting to get the clearance you need. If not feasable, then cut the pipe and leave enough to put on a hose and clamp.

1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.
Rudolf_Diesel
07-09-2010, 07:20 AM #2

Depending on how much meat is on the housing, I would consider removing the pipe and taping an NPT thread and put in a barb fitting to get the clearance you need. If not feasable, then cut the pipe and leave enough to put on a hose and clamp.


1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.

winmutt
bitbanger

3,468
07-09-2010, 07:55 AM #3
LOL nice flash light holder! I wish it was always that easy. This is the same manifold you took off? How much interference is there?

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
07-09-2010, 07:55 AM #3

LOL nice flash light holder! I wish it was always that easy. This is the same manifold you took off? How much interference is there?


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

mbenzo300td
TA 0301

66
07-09-2010, 12:15 PM #4
Yeah the flashlight holder worked out great. The manifold shown is the one going on. I believe ive worked out the pipe. There are various pipes from different 603 applications taht have the bends i need. Its now down to finding them. The next step is to reclock the turbo and find a way to stop it hitting the firewall.
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mbenzo300td
07-09-2010, 12:15 PM #4

Yeah the flashlight holder worked out great. The manifold shown is the one going on. I believe ive worked out the pipe. There are various pipes from different 603 applications taht have the bends i need. Its now down to finding them. The next step is to reclock the turbo and find a way to stop it hitting the firewall.

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winmutt
bitbanger

3,468
07-10-2010, 08:06 AM #5
I think the manifold is upside down? That gap in the manifold should be around cylinder #2 no?

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
07-10-2010, 08:06 AM #5

I think the manifold is upside down? That gap in the manifold should be around cylinder #2 no?


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

willbhere4u
Six in a row make her go!

2,507
07-10-2010, 11:00 AM #6
what manifold is this from that looks completely different than the stock one on my 87 300sdl

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
07-10-2010, 11:00 AM #6

what manifold is this from that looks completely different than the stock one on my 87 300sdl


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

mbenzo300td
TA 0301

66
07-10-2010, 11:29 AM #7
The manifold is from a 93 sd.
mbenzo300td
07-10-2010, 11:29 AM #7

The manifold is from a 93 sd.

George3soccer
Holset

373
07-10-2010, 01:14 PM #8
I need a sd manifold, anyone have one.

But it does look like it could be the other way around, but what do I know, I dont even have one yet.
George3soccer
07-10-2010, 01:14 PM #8

I need a sd manifold, anyone have one.

But it does look like it could be the other way around, but what do I know, I dont even have one yet.

ForcedInduction
Banned

3,628
07-10-2010, 03:50 PM #9
Nope, right way up (note the EGR hole).

From this picture I found it looks like you need that angled cast turbo outlet.
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ForcedInduction
07-10-2010, 03:50 PM #9

Nope, right way up (note the EGR hole).

From this picture I found it looks like you need that angled cast turbo outlet.

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mbenzo300td
TA 0301

66
07-10-2010, 07:06 PM #10
(07-10-2010, 03:50 PM)ForcedInduction Nope, right way up (note the EGR hole).

From this picture I found it looks like you need that angled cast turbo outlet.

Thats exactly what I need. That or another turbo. Any progress on the electronic vnt controllers? The thread seems to have dissapeared.
mbenzo300td
07-10-2010, 07:06 PM #10

(07-10-2010, 03:50 PM)ForcedInduction Nope, right way up (note the EGR hole).

From this picture I found it looks like you need that angled cast turbo outlet.

Thats exactly what I need. That or another turbo. Any progress on the electronic vnt controllers? The thread seems to have dissapeared.

mbenzo300td
TA 0301

66
07-12-2010, 01:10 AM #11
I am going to need a new turbo. My wastegate actuator hits the water hose coming off of the thermostat. Any ideas for something that will fit with little modification. I would assume not many people here have done this?
mbenzo300td
07-12-2010, 01:10 AM #11

I am going to need a new turbo. My wastegate actuator hits the water hose coming off of the thermostat. Any ideas for something that will fit with little modification. I would assume not many people here have done this?

George3soccer
Holset

373
07-12-2010, 08:32 AM #12
I have a t04 .60 turbo I'm trying to get ride off. I don't know how well it would work on the 603 motor. But worth a try, I would assume.
George3soccer
07-12-2010, 08:32 AM #12

I have a t04 .60 turbo I'm trying to get ride off. I don't know how well it would work on the 603 motor. But worth a try, I would assume.

willbhere4u
Six in a row make her go!

2,507
07-12-2010, 07:12 PM #13
yea I think I'll make some once I get the car back together

I also plan on getting a full size stuffed peter for the back seat should help me maintain some speed on the motor way!

What cop would be stupid enough to pull over a diplomatic limo!

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
07-12-2010, 07:12 PM #13

yea I think I'll make some once I get the car back together

I also plan on getting a full size stuffed peter for the back seat should help me maintain some speed on the motor way!

What cop would be stupid enough to pull over a diplomatic limo!


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

mbenzo300td
TA 0301

66
07-13-2010, 12:16 AM #14
(07-12-2010, 07:12 PM)willbhere4u yea I think I'll make some once I get the car back together

I also plan on getting a full size stuffed peter for the back seat should help me maintain some speed on the motor way!

What cop would be stupid enough to pull over a diplomatic limo!

Im confussed.
mbenzo300td
07-13-2010, 12:16 AM #14

(07-12-2010, 07:12 PM)willbhere4u yea I think I'll make some once I get the car back together

I also plan on getting a full size stuffed peter for the back seat should help me maintain some speed on the motor way!

What cop would be stupid enough to pull over a diplomatic limo!

Im confussed.

willbhere4u
Six in a row make her go!

2,507
07-13-2010, 09:43 PM #15
oops wrong post that's was meant for my car flag pole forum but that's what happens when ya get busy!

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
07-13-2010, 09:43 PM #15

oops wrong post that's was meant for my car flag pole forum but that's what happens when ya get busy!


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

 
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