STD Other Projects 1991 300D

1991 300D

1991 300D

 
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Duncansport
Holset

526
04-21-2013, 04:25 PM #1
Hello all. So ill keep some pictures up of the work im doing to my 300D 2.5..
Plans so far are- Pump to Dieselmeken, holset turbo, inter-cooler, 400E knuckles and brakes, B6 shocks and struts, 5 speed, stereo..

Heres what we've got so far...
   
   
   
   
Turbo, air box and junk out
   
Ready for some milling
   
This V-Band for the EGR is 38MM. The same as a Tial wastegate. Not sure if it will match up. Have one on order so we'll see
   
   
Cutting..fun fun
   
   
   
T25 flange gone..
   
Milled as big as i can make it, in prep for T3 flange
   
Gross....
   

Cleaning up for the long trip to Sweden
   
Stripped front end ready for intercooler fab
   
   
Cutting these guys out via the spot welds
   
Intercooler mounting studs (Volvo control arm bolts turned down and welded in
   
   
Mounted!
   
   
This post was last modified: 04-21-2013, 04:33 PM by Duncansport.
Attached Files
Image(s)
       
Duncansport
04-21-2013, 04:25 PM #1

Hello all. So ill keep some pictures up of the work im doing to my 300D 2.5..
Plans so far are- Pump to Dieselmeken, holset turbo, inter-cooler, 400E knuckles and brakes, B6 shocks and struts, 5 speed, stereo..

Heres what we've got so far...
   
   
   
   
Turbo, air box and junk out
   
Ready for some milling
   
This V-Band for the EGR is 38MM. The same as a Tial wastegate. Not sure if it will match up. Have one on order so we'll see
   
   
Cutting..fun fun
   
   
   
T25 flange gone..
   
Milled as big as i can make it, in prep for T3 flange
   
Gross....
   


Cleaning up for the long trip to Sweden
   
Stripped front end ready for intercooler fab
   
   
Cutting these guys out via the spot welds
   
Intercooler mounting studs (Volvo control arm bolts turned down and welded in
   
   
Mounted!
   
   

Attached Files
Image(s)
       

aaa
GT2256V

913
04-21-2013, 08:35 PM #2
Awesome.
aaa
04-21-2013, 08:35 PM #2

Awesome.

Ksteen2
Holset

304
04-22-2013, 02:08 AM #3
isn't this a 250DT?

1#
Volvo 940 estate 1995
Originaly a d24tic
Changed to OM606.962 From the old 81 Benz
4" dp, 3,5" stainless from DP out.
8mm dieselmeken pump att 180cc
BW kkk K29 turbo, 15cm hot side
home made flywheel with sachs 765PP and original mercedes 240mm organic disc  
6speed cdi box
4,5" humongus cooler
Please wait, loading boost
Ksteen2
04-22-2013, 02:08 AM #3

isn't this a 250DT?


1#
Volvo 940 estate 1995
Originaly a d24tic
Changed to OM606.962 From the old 81 Benz
4" dp, 3,5" stainless from DP out.
8mm dieselmeken pump att 180cc
BW kkk K29 turbo, 15cm hot side
home made flywheel with sachs 765PP and original mercedes 240mm organic disc  
6speed cdi box
4,5" humongus cooler
Please wait, loading boost

Duncansport
Holset

526
04-22-2013, 04:59 AM #4
(04-22-2013, 02:08 AM)Ksteen2 isn't this a 250DT?

US calls it a 300D....
Duncansport
04-22-2013, 04:59 AM #4

(04-22-2013, 02:08 AM)Ksteen2 isn't this a 250DT?

US calls it a 300D....

Duncansport
Holset

526
04-22-2013, 06:29 PM #5
Pictures of the turbo....Should be interesting. Ran me $100, so if shes to big for the little OM602 resale should be no sweat...            
Duncansport
04-22-2013, 06:29 PM #5

Pictures of the turbo....Should be interesting. Ran me $100, so if shes to big for the little OM602 resale should be no sweat...            

Duncansport
Holset

526
04-27-2013, 06:37 AM #6
Got to working on the exhaust manifold this evening.... Pump left for Sweden Wednesday.

T3 Split flange with a divider to split exhaust pauses. Welded onto flange then into manifold. Roughly machined.
   
   
   
Port matching flanges, again only rough machining for now.

   
   
   
   

All looks well here!

   
   

And to finish the night with a a growler of WoodStock Brewery around the fire..

   
Duncansport
04-27-2013, 06:37 AM #6

Got to working on the exhaust manifold this evening.... Pump left for Sweden Wednesday.

T3 Split flange with a divider to split exhaust pauses. Welded onto flange then into manifold. Roughly machined.
   
   
   
Port matching flanges, again only rough machining for now.

   
   
   
   

All looks well here!

   
   

And to finish the night with a a growler of WoodStock Brewery around the fire..

   

Duncansport
Holset

526
04-28-2013, 07:48 PM #7
Finished up the split T3 flange porting. Turned down a sweet alternator pulley as a extension pipe for the external waste gate. Manifold DONE!
   
                                                       
Duncansport
04-28-2013, 07:48 PM #7

Finished up the split T3 flange porting. Turned down a sweet alternator pulley as a extension pipe for the external waste gate. Manifold DONE!
   
                                                       

MFSuper90
Budget Builder

1,533
04-29-2013, 09:38 PM #8
Good idea with the wastegate!

'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         
MFSuper90
04-29-2013, 09:38 PM #8

Good idea with the wastegate!


'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         

Duncansport
Holset

526
04-30-2013, 10:19 AM #9
(04-29-2013, 09:38 PM)MFSuper90 Good idea with the wastegate!

Thanks. to bad about the crappy welds i did there....feed cable getting a bit loose on the MIG welder..

Really can't wait to get the pump back and see what this will do..
This post was last modified: 04-30-2013, 10:25 AM by Duncansport.
Duncansport
04-30-2013, 10:19 AM #9

(04-29-2013, 09:38 PM)MFSuper90 Good idea with the wastegate!

Thanks. to bad about the crappy welds i did there....feed cable getting a bit loose on the MIG welder..

Really can't wait to get the pump back and see what this will do..

Equestrian
Unregistered

 
05-05-2013, 04:59 PM #10
epic! i have the same car taking some notes!
Equestrian
05-05-2013, 04:59 PM #10

epic! i have the same car taking some notes!

Duncansport
Holset

526
05-18-2013, 09:06 AM #11
Well 7 hours of driveing later and i now have a 5speed from a 300E and all of it's related parts, even the center wood!. Pictures to follow...
Duncansport
05-18-2013, 09:06 AM #11

Well 7 hours of driveing later and i now have a 5speed from a 300E and all of it's related parts, even the center wood!. Pictures to follow...

Duncansport
Holset

526
05-23-2013, 05:30 PM #12
Decided on using the small .63 on the H1C.....
   
   
Duncansport
05-23-2013, 05:30 PM #12

Decided on using the small .63 on the H1C.....
   
   

Duncansport
Holset

526
06-09-2013, 06:19 PM #13
Dieselmeken Pump came in while i was out camping so i got around to installing it Saturday along with the electric lift pump and fuel pressure regulator (Saab SPG 3.0bar).. Built up a bracket for the turbo and oil return, made up a nice oil feed from steel line . Turned a 12x1.5 to 3/8 FIP on the lathe.
   
   
   

Pump timed and no throttle linkage hooked up. Cranked for 15 seconds and took off like the throttle was pined! Jiggled throttle lever, wouldn't stop, cut fuel pump and blasted with halon. Shut her down quick. Upon check everything seemed ok, Return spring hooked up correctly, linkage rutrns ok to what must be the stop, verify inlet is 3.0 bar, it is. Try to start it again and the damage is done. Exhaust valves meet with Mr. Piston. Boooo. Head coming of this week. I wanted to upgrade the valve springs anyways i guess........
Duncansport
06-09-2013, 06:19 PM #13

Dieselmeken Pump came in while i was out camping so i got around to installing it Saturday along with the electric lift pump and fuel pressure regulator (Saab SPG 3.0bar).. Built up a bracket for the turbo and oil return, made up a nice oil feed from steel line . Turned a 12x1.5 to 3/8 FIP on the lathe.
   
   
   

Pump timed and no throttle linkage hooked up. Cranked for 15 seconds and took off like the throttle was pined! Jiggled throttle lever, wouldn't stop, cut fuel pump and blasted with halon. Shut her down quick. Upon check everything seemed ok, Return spring hooked up correctly, linkage rutrns ok to what must be the stop, verify inlet is 3.0 bar, it is. Try to start it again and the damage is done. Exhaust valves meet with Mr. Piston. Boooo. Head coming of this week. I wanted to upgrade the valve springs anyways i guess........

raysorenson
Superturbo

1,162
06-09-2013, 08:38 PM #14
Mother bitch. Sorry to hear.
raysorenson
06-09-2013, 08:38 PM #14

Mother bitch. Sorry to hear.

Duncansport
Holset

526
06-10-2013, 05:34 AM #15
(06-09-2013, 08:38 PM)raysorenson Mother bitch. Sorry to hear.

Indeed, now to source some valve springs. Feel like i may be into uncharted waters here. Haha
Duncansport
06-10-2013, 05:34 AM #15

(06-09-2013, 08:38 PM)raysorenson Mother bitch. Sorry to hear.

Indeed, now to source some valve springs. Feel like i may be into uncharted waters here. Haha

maxypriest
Holset

287
06-10-2013, 10:30 AM #16
(06-09-2013, 06:19 PM)Duncansport Dieselmeken Pump came in while i was out camping so i got around to installing it Saturday along with the electric lift pump and fuel pressure regulator (Saab SPG 3.0bar).. Built up a bracket for the turbo and oil return, made up a nice oil feed from steel line . Turned a 12x1.5 to 3/8 FIP on the lathe.




Pump timed and no throttle linkage hooked up. Cranked for 15 seconds and took off like the throttle was pined! Jiggled throttle lever, wouldn't stop, cut fuel pump and blasted with halon. Shut her down quick. Upon check everything seemed ok, Return spring hooked up correctly, linkage rutrns ok to what must be the stop, verify inlet is 3.0 bar, it is. Try to start it again and the damage is done. Exhaust valves meet with Mr. Piston. Boooo. Head coming of this week. I wanted to upgrade the valve springs anyways i guess........
Fuck, what happened? How come at full throttle?
So far another cracking build!
Max

W124 om606 HX40 finished and it's a beauty 450bhp/456ft-lbs
maxypriest
06-10-2013, 10:30 AM #16

(06-09-2013, 06:19 PM)Duncansport Dieselmeken Pump came in while i was out camping so i got around to installing it Saturday along with the electric lift pump and fuel pressure regulator (Saab SPG 3.0bar).. Built up a bracket for the turbo and oil return, made up a nice oil feed from steel line . Turned a 12x1.5 to 3/8 FIP on the lathe.




Pump timed and no throttle linkage hooked up. Cranked for 15 seconds and took off like the throttle was pined! Jiggled throttle lever, wouldn't stop, cut fuel pump and blasted with halon. Shut her down quick. Upon check everything seemed ok, Return spring hooked up correctly, linkage rutrns ok to what must be the stop, verify inlet is 3.0 bar, it is. Try to start it again and the damage is done. Exhaust valves meet with Mr. Piston. Boooo. Head coming of this week. I wanted to upgrade the valve springs anyways i guess........
Fuck, what happened? How come at full throttle?
So far another cracking build!
Max


W124 om606 HX40 finished and it's a beauty 450bhp/456ft-lbs

Duncansport
Holset

526
06-10-2013, 11:41 AM #17
Fuck, what happened? How come at full throttle?
So far another cracking build!
Max
[/quote]

Still not sure, i think it could be related to inlet pressure, perhaps the check valve in the banjo bolt was stuck and the electric feed pump effectively was dead headed and forced to much fuel? Or something is stuck in the pump. How ever i really doubt that. I verified the shut off valve is hooked correctly and working.
Plan is to crank the engine (once back together) with the injector lines off and the throttle closed and see what sort of fuel flow is coming out of the IP. I will also put the inlet manifold on so at least o can block off the inlet if this happens again.

Really strange stuff, ive been working on theses engine for a long time and i have had pumps on and off many of times. This is my first issue like this. At least it was my own car haha
Duncansport
06-10-2013, 11:41 AM #17

Fuck, what happened? How come at full throttle?
So far another cracking build!
Max
[/quote]

Still not sure, i think it could be related to inlet pressure, perhaps the check valve in the banjo bolt was stuck and the electric feed pump effectively was dead headed and forced to much fuel? Or something is stuck in the pump. How ever i really doubt that. I verified the shut off valve is hooked correctly and working.
Plan is to crank the engine (once back together) with the injector lines off and the throttle closed and see what sort of fuel flow is coming out of the IP. I will also put the inlet manifold on so at least o can block off the inlet if this happens again.

Really strange stuff, ive been working on theses engine for a long time and i have had pumps on and off many of times. This is my first issue like this. At least it was my own car haha

Duncansport
Holset

526
06-18-2013, 11:14 AM #18
Well head is just about done, new valve guides, minor bowl porting, new valves, weled up some pitting on head surface and finally the M103 valve springs.
The M103 springs are an exact match as far as size. However the wire diameter is 1mm larger and compressed to 1" they offer almost 100lbs more of pressure..

Should have it ready tomorrow and we'll have attempt two.

   
Duncansport
06-18-2013, 11:14 AM #18

Well head is just about done, new valve guides, minor bowl porting, new valves, weled up some pitting on head surface and finally the M103 valve springs.
The M103 springs are an exact match as far as size. However the wire diameter is 1mm larger and compressed to 1" they offer almost 100lbs more of pressure..

Should have it ready tomorrow and we'll have attempt two.

   

willbhere4u
Six in a row make her go!

2,507
06-19-2013, 10:42 AM #19
Good luck! It should be sweet with those new valve springs for higher RPM!

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
06-19-2013, 10:42 AM #19

Good luck! It should be sweet with those new valve springs for higher RPM!


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

raysorenson
Superturbo

1,162
06-19-2013, 11:48 AM #20
New lifters too? They're known for making noise. I've got a '92 602 making a little noise and an '87 603 making a lot of noise.
raysorenson
06-19-2013, 11:48 AM #20

New lifters too? They're known for making noise. I've got a '92 602 making a little noise and an '87 603 making a lot of noise.

Duncansport
Holset

526
06-19-2013, 01:24 PM #21
(06-19-2013, 11:48 AM)raysorenson New lifters too? They're known for making noise. I've got a '92 602 making a little noise and an '87 603 making a lot of noise.

No, they were quiet. Most of the time the noise is made due to the fact that the installed height of the valve stem is to high (due to the valves wearing into the seats with age), that makes the lifter in a slightly compressed state partially blocking off the fill hole and becomes hard for it to fill with oil. Or there just junkSmile

I had about 300,000 on my last WVO 1991 OM602 before i did a head job and my lifter would make some noise in the morning. Before i tossed in new lifters i check the valve stem height and found it an issue. After new valves and head work the noise was never present again. I drove that car to 498,000 before selling it. I only thought of the stem height as an issue because i had seen it before in B202 Saab engines...
Duncansport
06-19-2013, 01:24 PM #21

(06-19-2013, 11:48 AM)raysorenson New lifters too? They're known for making noise. I've got a '92 602 making a little noise and an '87 603 making a lot of noise.

No, they were quiet. Most of the time the noise is made due to the fact that the installed height of the valve stem is to high (due to the valves wearing into the seats with age), that makes the lifter in a slightly compressed state partially blocking off the fill hole and becomes hard for it to fill with oil. Or there just junkSmile

I had about 300,000 on my last WVO 1991 OM602 before i did a head job and my lifter would make some noise in the morning. Before i tossed in new lifters i check the valve stem height and found it an issue. After new valves and head work the noise was never present again. I drove that car to 498,000 before selling it. I only thought of the stem height as an issue because i had seen it before in B202 Saab engines...

raysorenson
Superturbo

1,162
06-19-2013, 02:56 PM #22
Thanks for the info Duncansport.

The shop manual has a specification for "valve disc height" which is 1.7-2.05mm new and can go down to as low as 1.6mm used. This is measured on the combustion chamber side with the head off. Is that how you measured?
raysorenson
06-19-2013, 02:56 PM #22

Thanks for the info Duncansport.

The shop manual has a specification for "valve disc height" which is 1.7-2.05mm new and can go down to as low as 1.6mm used. This is measured on the combustion chamber side with the head off. Is that how you measured?

Duncansport
Holset

526
06-19-2013, 05:26 PM #23
(06-19-2013, 02:56 PM)raysorenson Thanks for the info Duncansport.

The shop manual has a specification for "valve disc height" which is 1.7-2.05mm new and can go down to as low as 1.6mm used. This is measured on the combustion chamber side with the head off. Is that how you measured?

In WIS (doc#RA0100601418X) the spec for how valve stem height is measure from the bottom of the camshaft journal to the top of the valve stem. 21.455 is the maximum. M-B made "repair" size valves with different lengths ( three sizes in total) but common practice is to cut the top of the stem.
Duncansport
06-19-2013, 05:26 PM #23

(06-19-2013, 02:56 PM)raysorenson Thanks for the info Duncansport.

The shop manual has a specification for "valve disc height" which is 1.7-2.05mm new and can go down to as low as 1.6mm used. This is measured on the combustion chamber side with the head off. Is that how you measured?

In WIS (doc#RA0100601418X) the spec for how valve stem height is measure from the bottom of the camshaft journal to the top of the valve stem. 21.455 is the maximum. M-B made "repair" size valves with different lengths ( three sizes in total) but common practice is to cut the top of the stem.

Duncansport
Holset

526
06-26-2013, 09:44 PM #24
The old gal started to night after much cranking.. Intercooler piping fabbed up and almost ready for install. Still need to mount the radiator, wire fuel pump, fix the stinking ELR, and a bunch of other BS

http://youtu.be/5X5D-LJZRr8
Duncansport
06-26-2013, 09:44 PM #24

The old gal started to night after much cranking.. Intercooler piping fabbed up and almost ready for install. Still need to mount the radiator, wire fuel pump, fix the stinking ELR, and a bunch of other BS

http://youtu.be/5X5D-LJZRr8

willbhere4u
Six in a row make her go!

2,507
06-27-2013, 09:58 AM #25
sounds good

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
06-27-2013, 09:58 AM #25

sounds good


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

Raarasutra
Naturally-aspirated

15
06-27-2013, 03:05 PM #26
That thing sounds fantastic <3
Raarasutra
06-27-2013, 03:05 PM #26

That thing sounds fantastic <3

willbhere4u
Six in a row make her go!

2,507
06-28-2013, 09:12 AM #27
Is that a Ferrari in your garage?

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
06-28-2013, 09:12 AM #27

Is that a Ferrari in your garage?


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

Duncansport
Holset

526
06-28-2013, 04:53 PM #28
(06-28-2013, 09:12 AM)willbhere4u Is that a Ferrari in your garage?

Yeah, 1988 328GTS that needs head work.....

First drive tonight..went fairly well for no exhaust, ALDA not hooked up, waste gate opening up at 15psi. All in all tho im fairly happy with the power. I can only think there is more in the barrel once the above is hooked hooked up and tuned...
This post was last modified: 06-28-2013, 04:58 PM by Duncansport.
Duncansport
06-28-2013, 04:53 PM #28

(06-28-2013, 09:12 AM)willbhere4u Is that a Ferrari in your garage?

Yeah, 1988 328GTS that needs head work.....

First drive tonight..went fairly well for no exhaust, ALDA not hooked up, waste gate opening up at 15psi. All in all tho im fairly happy with the power. I can only think there is more in the barrel once the above is hooked hooked up and tuned...

willbhere4u
Six in a row make her go!

2,507
06-29-2013, 08:59 AM #29
Nice please take some videos of the acceleration

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
06-29-2013, 08:59 AM #29

Nice please take some videos of the acceleration


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

Duncansport
Holset

526
07-28-2013, 09:26 AM #30
Slow go lately on the projects but here are some pictures of the intercooler plumbing and exhaust.

Picture of the removal of the diesel strainer and replacement with the 300E and it's feed hose, both being much larger in size
   
   
   
Turbo to intercooler
   
   
   

Down pipe and exhaust made up
   
   

Also made up a boost controller to put pressure on the top of the waste gate to force the boost up. Got 2 bar out of it and it's very awesome. Car looses traction when the boost hits in first and second (major slipping at the 1-2 shift with the 722)
Duncansport
07-28-2013, 09:26 AM #30

Slow go lately on the projects but here are some pictures of the intercooler plumbing and exhaust.

Picture of the removal of the diesel strainer and replacement with the 300E and it's feed hose, both being much larger in size
   
   
   
Turbo to intercooler
   
   
   

Down pipe and exhaust made up
   
   

Also made up a boost controller to put pressure on the top of the waste gate to force the boost up. Got 2 bar out of it and it's very awesome. Car looses traction when the boost hits in first and second (major slipping at the 1-2 shift with the 722)

MFSuper90
Budget Builder

1,533
07-29-2013, 02:13 PM #31
Lookin pretty good!
Wish mine had enough power to slip the 722... Big Grin

'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         
MFSuper90
07-29-2013, 02:13 PM #31

Lookin pretty good!
Wish mine had enough power to slip the 722... Big Grin


'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         

Duncansport
Holset

526
08-14-2013, 09:15 PM #32
Video of a pull away from a stop.
Transmission dying quickly....
http://youtu.be/0jXb5SN9OFY
Duncansport
08-14-2013, 09:15 PM #32

Video of a pull away from a stop.
Transmission dying quickly....
http://youtu.be/0jXb5SN9OFY

willbhere4u
Six in a row make her go!

2,507
08-15-2013, 12:00 PM #33
cool! You need more line pressure in that 722

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
08-15-2013, 12:00 PM #33

cool! You need more line pressure in that 722


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

Duncansport
Holset

526
08-15-2013, 02:41 PM #34
(08-15-2013, 12:00 PM)willbhere4u cool! You need more line pressure in that 722

My 722 will be meeting the scrap metal bin in a month or so. Just waiting on the Pressure plate and clutch disc to be finished..
Duncansport
08-15-2013, 02:41 PM #34

(08-15-2013, 12:00 PM)willbhere4u cool! You need more line pressure in that 722

My 722 will be meeting the scrap metal bin in a month or so. Just waiting on the Pressure plate and clutch disc to be finished..

raysorenson
Superturbo

1,162
08-15-2013, 05:56 PM #35
(08-15-2013, 02:41 PM)Duncansport ...waiting on the Pressure plate and clutch disc to be finished..

What are you going with?
raysorenson
08-15-2013, 05:56 PM #35

(08-15-2013, 02:41 PM)Duncansport ...waiting on the Pressure plate and clutch disc to be finished..

What are you going with?

Duncansport
Holset

526
08-15-2013, 07:34 PM #36
(08-15-2013, 05:56 PM)raysorenson
(08-15-2013, 02:41 PM)Duncansport ...waiting on the Pressure plate and clutch disc to be finished..

What are you going with?

I have a 300E manual set up for the car, only the drive shaft is the sticking point.
Clutchnet is building a stronger 9" PP and something better for the disc.
Duncansport
08-15-2013, 07:34 PM #36

(08-15-2013, 05:56 PM)raysorenson
(08-15-2013, 02:41 PM)Duncansport ...waiting on the Pressure plate and clutch disc to be finished..

What are you going with?

I have a 300E manual set up for the car, only the drive shaft is the sticking point.
Clutchnet is building a stronger 9" PP and something better for the disc.

HaavardPYA
GT2559V

189
08-16-2013, 05:24 PM #37
Is your backpressure and egt`s a little high or is this normal?
HaavardPYA
08-16-2013, 05:24 PM #37

Is your backpressure and egt`s a little high or is this normal?

Duncansport
Holset

526
08-16-2013, 10:18 PM #38
(08-16-2013, 05:24 PM)HaavardPYA Is your backpressure and egt`s a little high or is this normal?

Back pressure or "TIP" (turbine inlet pressure) is almost higher or at least 1:1 with boost pressure. As far as EGT im not really sure. It does get up there doing full power pulls..
Duncansport
08-16-2013, 10:18 PM #38

(08-16-2013, 05:24 PM)HaavardPYA Is your backpressure and egt`s a little high or is this normal?

Back pressure or "TIP" (turbine inlet pressure) is almost higher or at least 1:1 with boost pressure. As far as EGT im not really sure. It does get up there doing full power pulls..

Ksteen2
Holset

304
08-20-2013, 04:40 AM #39
nice work Wink
looks like it got some power also Wink
good to see an american thread with a little new'r engine Wink

1#
Volvo 940 estate 1995
Originaly a d24tic
Changed to OM606.962 From the old 81 Benz
4" dp, 3,5" stainless from DP out.
8mm dieselmeken pump att 180cc
BW kkk K29 turbo, 15cm hot side
home made flywheel with sachs 765PP and original mercedes 240mm organic disc  
6speed cdi box
4,5" humongus cooler
Please wait, loading boost
Ksteen2
08-20-2013, 04:40 AM #39

nice work Wink
looks like it got some power also Wink
good to see an american thread with a little new'r engine Wink


1#
Volvo 940 estate 1995
Originaly a d24tic
Changed to OM606.962 From the old 81 Benz
4" dp, 3,5" stainless from DP out.
8mm dieselmeken pump att 180cc
BW kkk K29 turbo, 15cm hot side
home made flywheel with sachs 765PP and original mercedes 240mm organic disc  
6speed cdi box
4,5" humongus cooler
Please wait, loading boost

maxypriest
Holset

287
08-20-2013, 06:53 AM #40
(08-14-2013, 09:15 PM)Duncansport Video of a pull away from a stop.
Transmission dying quickly....
http://youtu.be/0jXb5SN9OFY

Thats rather impressive.

Great work - I just cant wait to get my project moving again, stuff like this is inspirational!

W124 om606 HX40 finished and it's a beauty 450bhp/456ft-lbs
maxypriest
08-20-2013, 06:53 AM #40

(08-14-2013, 09:15 PM)Duncansport Video of a pull away from a stop.
Transmission dying quickly....
http://youtu.be/0jXb5SN9OFY

Thats rather impressive.

Great work - I just cant wait to get my project moving again, stuff like this is inspirational!


W124 om606 HX40 finished and it's a beauty 450bhp/456ft-lbs

Duncansport
Holset

526
08-20-2013, 08:49 AM #41
(08-20-2013, 06:53 AM)maxypriest
(08-14-2013, 09:15 PM)Duncansport Video of a pull away from a stop.
Transmission dying quickly....
http://youtu.be/0jXb5SN9OFY

Thats rather impressive.

Great work - I just cant wait to get my project moving again, stuff like this is inspirational!

Thanks! Kinda wish i had a 606 for the car, or even a 605. But no 605's in the states. But the little 2.5 602 does pretty darn good for what it is.
Duncansport
08-20-2013, 08:49 AM #41

(08-20-2013, 06:53 AM)maxypriest
(08-14-2013, 09:15 PM)Duncansport Video of a pull away from a stop.
Transmission dying quickly....
http://youtu.be/0jXb5SN9OFY

Thats rather impressive.

Great work - I just cant wait to get my project moving again, stuff like this is inspirational!

Thanks! Kinda wish i had a 606 for the car, or even a 605. But no 605's in the states. But the little 2.5 602 does pretty darn good for what it is.

Duncansport
Holset

526
1911diesel
GT2256V

108
09-10-2013, 10:26 PM #43
nice! looks good man keep up the good work!

82 300SD-this engine may go in the 78...-Mary Jane
78 300CD-may be getting a new engine and rear end...-Brunhilde
82 300CD-uhhh race car project???-Gerda
85 300SD- the womans daily ITS F**KING PINK!-Tsybil
92 F350 CC LB dually-back up/tow pig/long haul land yacht.-Betsey

[Image: PicMonkeyCollage_zpsc1d9cd5f.jpg]
1911diesel
09-10-2013, 10:26 PM #43

nice! looks good man keep up the good work!


82 300SD-this engine may go in the 78...-Mary Jane
78 300CD-may be getting a new engine and rear end...-Brunhilde
82 300CD-uhhh race car project???-Gerda
85 300SD- the womans daily ITS F**KING PINK!-Tsybil
92 F350 CC LB dually-back up/tow pig/long haul land yacht.-Betsey

[Image: PicMonkeyCollage_zpsc1d9cd5f.jpg]

Duncansport
Holset

526
09-11-2013, 10:37 AM #44
Fit the H&R touring cup suspension kit, all new rear control arms and front strut mounts. Set of AMG 17x8's.

Here's how it sits now.

   
Duncansport
09-11-2013, 10:37 AM #44

Fit the H&R touring cup suspension kit, all new rear control arms and front strut mounts. Set of AMG 17x8's.

Here's how it sits now.

   

willbhere4u
Six in a row make her go!

2,507
09-11-2013, 11:08 AM #45
(09-10-2013, 09:21 PM)Duncansport http://youtu.be/YLRdFlT8lxM

did you get the 5spd installed? Big Grin

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
09-11-2013, 11:08 AM #45

(09-10-2013, 09:21 PM)Duncansport http://youtu.be/YLRdFlT8lxM

did you get the 5spd installed? Big Grin


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

Duncansport
Holset

526
09-11-2013, 11:36 AM #46
(09-11-2013, 11:08 AM)willbhere4u
(09-10-2013, 09:21 PM)Duncansport http://youtu.be/YLRdFlT8lxM

did you get the 5spd installed? Big Grin

No, still waiting for my clutch from clutchnet. That was done with a loving neutral drop :-)
Duncansport
09-11-2013, 11:36 AM #46

(09-11-2013, 11:08 AM)willbhere4u
(09-10-2013, 09:21 PM)Duncansport http://youtu.be/YLRdFlT8lxM

did you get the 5spd installed? Big Grin

No, still waiting for my clutch from clutchnet. That was done with a loving neutral drop :-)

raysorenson
Superturbo

1,162
09-11-2013, 11:56 AM #47
Did you go with a red plate? What disc?
raysorenson
09-11-2013, 11:56 AM #47

Did you go with a red plate? What disc?

1911diesel
GT2256V

108
09-11-2013, 12:25 PM #48
(09-11-2013, 11:36 AM)Duncansport
(09-11-2013, 11:08 AM)willbhere4u
(09-10-2013, 09:21 PM)Duncansport http://youtu.be/YLRdFlT8lxM

did you get the 5spd installed? Big Grin

No, still waiting for my clutch from clutchnet. That was done with a loving neutral drop :-)

F*CK the 722! if you got a 5 speed going in it will give you more motivation to get it in there! lol

82 300SD-this engine may go in the 78...-Mary Jane
78 300CD-may be getting a new engine and rear end...-Brunhilde
82 300CD-uhhh race car project???-Gerda
85 300SD- the womans daily ITS F**KING PINK!-Tsybil
92 F350 CC LB dually-back up/tow pig/long haul land yacht.-Betsey

[Image: PicMonkeyCollage_zpsc1d9cd5f.jpg]
1911diesel
09-11-2013, 12:25 PM #48

(09-11-2013, 11:36 AM)Duncansport
(09-11-2013, 11:08 AM)willbhere4u
(09-10-2013, 09:21 PM)Duncansport http://youtu.be/YLRdFlT8lxM

did you get the 5spd installed? Big Grin

No, still waiting for my clutch from clutchnet. That was done with a loving neutral drop :-)

F*CK the 722! if you got a 5 speed going in it will give you more motivation to get it in there! lol


82 300SD-this engine may go in the 78...-Mary Jane
78 300CD-may be getting a new engine and rear end...-Brunhilde
82 300CD-uhhh race car project???-Gerda
85 300SD- the womans daily ITS F**KING PINK!-Tsybil
92 F350 CC LB dually-back up/tow pig/long haul land yacht.-Betsey

[Image: PicMonkeyCollage_zpsc1d9cd5f.jpg]

garage
Bush Taxi

893
09-11-2013, 03:26 PM #49
WOW!!!

1987 300D: EGR Delete, ARV Delete, Cold Air Intake...
garage
09-11-2013, 03:26 PM #49

WOW!!!


1987 300D: EGR Delete, ARV Delete, Cold Air Intake...

Jetmugg
GT2256V

125
09-11-2013, 03:51 PM #50
Very cool project. I have an OM602 turbo in a 190D.

I would like to have Dieselmeken rework my pump in the near future. I had him/them do a VW injection pump for me, and it is top notch.

The worst part is the shipping cost to and from Sweden, however. For my VW pump, Goran sourced a pump for me over there, built it, and shipped it to the USA.

It was cheaper for him to find a donor pump in Sweden than it was to ship my pump from the USA to Sweden.

How was the shipping cost for your 602 pump to and from the USA to Sweden?


Steve.
Jetmugg
09-11-2013, 03:51 PM #50

Very cool project. I have an OM602 turbo in a 190D.

I would like to have Dieselmeken rework my pump in the near future. I had him/them do a VW injection pump for me, and it is top notch.

The worst part is the shipping cost to and from Sweden, however. For my VW pump, Goran sourced a pump for me over there, built it, and shipped it to the USA.

It was cheaper for him to find a donor pump in Sweden than it was to ship my pump from the USA to Sweden.

How was the shipping cost for your 602 pump to and from the USA to Sweden?


Steve.

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