STD Other Pics and Videos VW Jetta OM606 RWD

VW Jetta OM606 RWD

VW Jetta OM606 RWD

 
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giuliettaevo
Naturally-aspirated

11
04-23-2014, 03:31 PM #1
Hello,

just joined here to learn more about the Om60* series engines.

One of my friends had the crazy idea to convert a VW Jetta from '81 into a rwd car. The engine had to be an OM606 after seeing the famous blacksmoke Benz.Cool So he, myself and another friend started thniking, grinding and welding and created the world's coolest Jetta.Heart

It has 7,5mm elements in the pump and runs a Holset HX40. 90mm straight throug exhaust. BMW Getrag 265 gearbox with Sachs racing clutch on a single mass thin flywheel. Rear end of the car is bmw E30 with a 100% locked 2,65 final drive. Theoretical top speed of well over 300 km/h...

Car made 277bhp 618 Nm wih 4700 rpm limit and original turbo. Output now with big turbo, 6500 rpm and better exhaust and stuff should be over 400 bhp. Powerband has shifted way up so it will get an Eaton M90 to start the turbo going sooner.

Small movies;
https://www.youtube.com/watch?v=438hOPtmFSg
https://www.youtube.com/watch?v=M8trs33FyoE

Jetta is road registered and engine is legal! it has 130 kw, 6 cilinder diesel on the registrationpapers! Car has been to Austria for big VW meeting last year and he also went to Gatebil with it. He also met the guys from blacksmoke racing there who loved the car.

i'll see if i can find some more pics on the build.

greetings Remco
Attached Files
Image(s)
   
giuliettaevo
04-23-2014, 03:31 PM #1

Hello,

just joined here to learn more about the Om60* series engines.

One of my friends had the crazy idea to convert a VW Jetta from '81 into a rwd car. The engine had to be an OM606 after seeing the famous blacksmoke Benz.Cool So he, myself and another friend started thniking, grinding and welding and created the world's coolest Jetta.Heart

It has 7,5mm elements in the pump and runs a Holset HX40. 90mm straight throug exhaust. BMW Getrag 265 gearbox with Sachs racing clutch on a single mass thin flywheel. Rear end of the car is bmw E30 with a 100% locked 2,65 final drive. Theoretical top speed of well over 300 km/h...

Car made 277bhp 618 Nm wih 4700 rpm limit and original turbo. Output now with big turbo, 6500 rpm and better exhaust and stuff should be over 400 bhp. Powerband has shifted way up so it will get an Eaton M90 to start the turbo going sooner.

Small movies;
https://www.youtube.com/watch?v=438hOPtmFSg
https://www.youtube.com/watch?v=M8trs33FyoE

Jetta is road registered and engine is legal! it has 130 kw, 6 cilinder diesel on the registrationpapers! Car has been to Austria for big VW meeting last year and he also went to Gatebil with it. He also met the guys from blacksmoke racing there who loved the car.

i'll see if i can find some more pics on the build.

greetings Remco

Attached Files
Image(s)
   

Tito
Holset

354
04-24-2014, 12:40 AM #2
Haha nice! How come I've never seen this one in real life? Where u from?
I thought std where rare in the Netherlands but these things seem to pop up everywhere.
I can't wait to see some pictures of the build!
Tito
04-24-2014, 12:40 AM #2

Haha nice! How come I've never seen this one in real life? Where u from?
I thought std where rare in the Netherlands but these things seem to pop up everywhere.
I can't wait to see some pictures of the build!

giuliettaevo
Naturally-aspirated

11
04-24-2014, 04:21 PM #3
We've a hobbyplace in Malden near Nijmegen.

Some old pics;
[Image: 2wfv3fd.jpg]
[Image: 258nq5x.jpg]
[Image: 1zd7lhd.jpg]
[Image: 7300lc.jpg]
[Image: erfqjs.jpg]
[Image: f35jdj.jpg]
[Image: mrto4h.jpg]
[Image: 24kxpip.jpg]
[Image: j5xnb4.jpg]
[Image: jab59g.jpg]
[Image: 2z8olk3.jpg]
[Image: 35d5kds.jpg]
[Image: 2dw9760.jpg]
[Image: 2rdj70j.jpg]
[Image: v7w8bc.jpg]
[Image: ekkjn.jpg]
[Image: 2knei0.jpg]
[Image: 2vwi78g.jpg]
[Image: 2h81iz8.jpg]
[Image: wsuvzo.jpg]
giuliettaevo
04-24-2014, 04:21 PM #3

We've a hobbyplace in Malden near Nijmegen.

Some old pics;
[Image: 2wfv3fd.jpg]
[Image: 258nq5x.jpg]
[Image: 1zd7lhd.jpg]
[Image: 7300lc.jpg]
[Image: erfqjs.jpg]
[Image: f35jdj.jpg]
[Image: mrto4h.jpg]
[Image: 24kxpip.jpg]
[Image: j5xnb4.jpg]
[Image: jab59g.jpg]
[Image: 2z8olk3.jpg]
[Image: 35d5kds.jpg]
[Image: 2dw9760.jpg]
[Image: 2rdj70j.jpg]
[Image: v7w8bc.jpg]
[Image: ekkjn.jpg]
[Image: 2knei0.jpg]
[Image: 2vwi78g.jpg]
[Image: 2h81iz8.jpg]
[Image: wsuvzo.jpg]

Gearbound
In need of a OM606.96x

172
04-24-2014, 06:34 PM #4
HAHAHA it must get 60mpg , 600whp and 0-60 in 6seconds

Awesome build!!!

If its not inline its out of line Tongue
Gearbound
04-24-2014, 06:34 PM #4

HAHAHA it must get 60mpg , 600whp and 0-60 in 6seconds

Awesome build!!!


If its not inline its out of line Tongue

Fatman
Naturally-aspirated

16
04-26-2014, 05:00 PM #5
That is friggin awesome! Love MK1s Big Grin
Fatman
04-26-2014, 05:00 PM #5

That is friggin awesome! Love MK1s Big Grin

CRD4x4
CompoundSuperTurboDiesel4x4!

399
04-27-2014, 10:52 AM #6
That looks like a whole lot of really quality work!! Bad ass!!

Could you please share more info/pics on the bellhousing, flywheel and clutch set up?
How much does your FW weigh? Was it custom or off the shelf?

'05 Jeep Liberty CRD - 160k
'06.5 VW Jetta TDI - 230k
'82 MB 300TD - 116k (motor going to raysorenson)
'81 MB 300TD - 195k (parting out)
'71 Jeep DJ5 - diesel conversion project
CRD4x4
04-27-2014, 10:52 AM #6

That looks like a whole lot of really quality work!! Bad ass!!

Could you please share more info/pics on the bellhousing, flywheel and clutch set up?
How much does your FW weigh? Was it custom or off the shelf?


'05 Jeep Liberty CRD - 160k
'06.5 VW Jetta TDI - 230k
'82 MB 300TD - 116k (motor going to raysorenson)
'81 MB 300TD - 195k (parting out)
'71 Jeep DJ5 - diesel conversion project

giuliettaevo
Naturally-aspirated

11
04-27-2014, 03:23 PM #7
flywheel came from some petrol benz. It was dish shaped but we turned it into an almost flat flywheel. Weight is a guess, we didn't weigh it.. it's a lot lighter then the original flywheel for sure.

Clutch is Sachs racing for old BMW 535i or M5 or something. Single unsprung 240mm plate sintermetallic plate with heavy pressure plate, nr -765 i think it was.

Getrag 265 has removable bellhousing. We cut an old benz gearbox up and welded that part to the BMW bellhousing. The housing was machined flat after that.

Don't have any pictures on those parts.
giuliettaevo
04-27-2014, 03:23 PM #7

flywheel came from some petrol benz. It was dish shaped but we turned it into an almost flat flywheel. Weight is a guess, we didn't weigh it.. it's a lot lighter then the original flywheel for sure.

Clutch is Sachs racing for old BMW 535i or M5 or something. Single unsprung 240mm plate sintermetallic plate with heavy pressure plate, nr -765 i think it was.

Getrag 265 has removable bellhousing. We cut an old benz gearbox up and welded that part to the BMW bellhousing. The housing was machined flat after that.

Don't have any pictures on those parts.

mantahead
Holset

600
04-27-2014, 04:16 PM #8
awesome piece of work, i love it.
mantahead
04-27-2014, 04:16 PM #8

awesome piece of work, i love it.

MFSuper90
Budget Builder

1,533
05-04-2014, 12:24 PM #9
I bet this thing makes all the "turned-up" TDI owners run back to their mommys Big Grin

'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         
MFSuper90
05-04-2014, 12:24 PM #9

I bet this thing makes all the "turned-up" TDI owners run back to their mommys Big Grin


'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         

Petar
7.5mm M pump

459
05-28-2014, 04:53 PM #10
Looks great and sounds insane but why paint the valve cover PINK ??
Petar
05-28-2014, 04:53 PM #10

Looks great and sounds insane but why paint the valve cover PINK ??

sassparilla_kid
diesel > all other fuels

1,618
06-01-2014, 05:58 PM #11
Further humiliation to the cars they smoke the pants off of, beaten by a Jetta with a pink engine haha

-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!
sassparilla_kid
06-01-2014, 05:58 PM #11

Further humiliation to the cars they smoke the pants off of, beaten by a Jetta with a pink engine haha


-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!

Simpler=Better
PORTED HEAD

2,127
06-02-2014, 09:33 AM #12
Beautiful

Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?
Simpler=Better
06-02-2014, 09:33 AM #12

Beautiful


Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?

winmutt
bitbanger

3,468
06-06-2014, 09:27 AM #13
Interesting that the 265 can take that, those are found in the E30's right?

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
06-06-2014, 09:27 AM #13

Interesting that the 265 can take that, those are found in the E30's right?


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

giuliettaevo
Naturally-aspirated

11
06-09-2014, 05:34 AM #14
getrag 265 is found in older 7 series and some big old Opels as well. E30 M3 also has one but with a dogleg pattern. Normal E30 has getrag 240 or 260 gearbox.

there are besically 2 models of 265, normal shift pattern with overdrive V and dogleg with 1:1 V.

These gearboxes have a detachable bellhousing.

There is a guy that comes around the hobbyshed every now and then and he is often asking dumb questions or making remakrks that make no sense at all.

We were building the car, welding and grinding and stuff, when he saw the valve cover laying around. He told us now was the time to give it a good sanding and paint it a nice color... We didn't even have the engine running by then..

So we started to make fun of him and asked him what colour we should paint it. He told us to make it black but we wanted a more outstanding colour so we said yellow. He replied we might just aswell make it pink then. We laughed and told him that would look awesome. He then told us we didn't have the balls to make it pink. So the decision was made after that, pink it was.

There are more pink details on the car, engine mounts, steering rack mount, rear axle beam, sidemirror covers and roll cage.
This post was last modified: 06-09-2014, 05:41 AM by giuliettaevo.
giuliettaevo
06-09-2014, 05:34 AM #14

getrag 265 is found in older 7 series and some big old Opels as well. E30 M3 also has one but with a dogleg pattern. Normal E30 has getrag 240 or 260 gearbox.

there are besically 2 models of 265, normal shift pattern with overdrive V and dogleg with 1:1 V.

These gearboxes have a detachable bellhousing.


There is a guy that comes around the hobbyshed every now and then and he is often asking dumb questions or making remakrks that make no sense at all.

We were building the car, welding and grinding and stuff, when he saw the valve cover laying around. He told us now was the time to give it a good sanding and paint it a nice color... We didn't even have the engine running by then..

So we started to make fun of him and asked him what colour we should paint it. He told us to make it black but we wanted a more outstanding colour so we said yellow. He replied we might just aswell make it pink then. We laughed and told him that would look awesome. He then told us we didn't have the balls to make it pink. So the decision was made after that, pink it was.

There are more pink details on the car, engine mounts, steering rack mount, rear axle beam, sidemirror covers and roll cage.

CRD4x4
CompoundSuperTurboDiesel4x4!

399
06-09-2014, 12:25 PM #15
Supposedly the G265 could be found in some V12 Jaguars of the 80's. I've never seen one though.
Idk which 5th gear ratio jaguar used; the "dogleg/close ratio/sport" 1:1 (265/5) or OD .813:1 (265/6).

(06-06-2014, 09:27 AM)winmutt Interesting that the 265 can take that, those are found in the E30's right?

'05 Jeep Liberty CRD - 160k
'06.5 VW Jetta TDI - 230k
'82 MB 300TD - 116k (motor going to raysorenson)
'81 MB 300TD - 195k (parting out)
'71 Jeep DJ5 - diesel conversion project
CRD4x4
06-09-2014, 12:25 PM #15

Supposedly the G265 could be found in some V12 Jaguars of the 80's. I've never seen one though.
Idk which 5th gear ratio jaguar used; the "dogleg/close ratio/sport" 1:1 (265/5) or OD .813:1 (265/6).

(06-06-2014, 09:27 AM)winmutt Interesting that the 265 can take that, those are found in the E30's right?


'05 Jeep Liberty CRD - 160k
'06.5 VW Jetta TDI - 230k
'82 MB 300TD - 116k (motor going to raysorenson)
'81 MB 300TD - 195k (parting out)
'71 Jeep DJ5 - diesel conversion project

willbhere4u
Six in a row make her go!

2,507
06-09-2014, 03:44 PM #16
I had a 265 in my 1984 745i turbo and it had 2.93 rear end gears i could do 110mph in 3rd gear here is a video from the new ownerBig Grin

This post was last modified: 06-11-2014, 09:38 AM by willbhere4u.

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
06-09-2014, 03:44 PM #16

I had a 265 in my 1984 745i turbo and it had 2.93 rear end gears i could do 110mph in 3rd gear here is a video from the new ownerBig Grin


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

giuliettaevo
Naturally-aspirated

11
06-09-2014, 04:48 PM #17
the Jetta has the overdrive Getrag 265 and uses a 2,65 final. Loooooong gears to make use of that torque. Easy 300+ km/h with these ratios (if you have the guts that is, max speed reached until now is about 270 km/h).

It's not ideal for drifting now, needs to be kept high in revs. Hopefully the planned M90 supercharger will help with that.
giuliettaevo
06-09-2014, 04:48 PM #17

the Jetta has the overdrive Getrag 265 and uses a 2,65 final. Loooooong gears to make use of that torque. Easy 300+ km/h with these ratios (if you have the guts that is, max speed reached until now is about 270 km/h).

It's not ideal for drifting now, needs to be kept high in revs. Hopefully the planned M90 supercharger will help with that.

 
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