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OM 602 G Mercedes build for off-road racing - Printable Version

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+--- Thread: OM 602 G Mercedes build for off-road racing (/showthread.php?tid=4539)

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RE: OM 602 G Mercedes build for off-road racing - offroaddieselhu - 07-09-2013

(07-07-2013, 01:35 AM)mbz123
(05-20-2013, 09:31 AM)offroaddieselhu I have to optimalizate.

Yes, I must do this too! Looking good on the build and following closely for the turbo infos.

THX

MBZ123

THX

It is the best geometric turbo car from me!


https://www.facebook.com/photo.php?v=550478825012435&set=vb.100001509688391&type=2&theater


RE: OM 602 G Mercedes build for off-road racing - offroaddieselhu - 07-17-2013

Hi,

I try a bigger cramshaft.


RE: OM 602 G Mercedes build for off-road racing - offroaddieselhu - 07-19-2013

proba

https://www.youtube.com/watch?feature=player_embedded&v=7k7rzBKEdd8


RE: OM 602 G Mercedes build for off-road racing - offroaddieselhu - 07-20-2013

proba 2

https://www.youtube.com/watch?v=eROyX9IhceQ&list=UUybiLRDnKgtuoh8itXs2hZQ
https://www.youtube.com/watch?v=oPWgOaIXPww&feature=c4-overview&list=UUybiLRDnKgtuoh8itXs2hZQ


RE: OM 602 G Mercedes build for off-road racing - Gforce - 07-20-2013

are you using the standard mercedes w460 axles?


RE: OM 602 G Mercedes build for off-road racing - offroaddieselhu - 07-20-2013

(07-20-2013, 01:37 PM)Gforce are you using the standard mercedes w460 axles?

Hi,

Yes, but I drive very carefully. There is a special lock, but I don't use this. I don't test or use on concret.
One was that I try on concret and firs start I crashed the gear!!! (It was the wants of the costumer.)

Offroaddieselhu

(07-17-2013, 06:55 AM)offroaddieselhu Hi,

I try a bigger cramshaft.

Hi,

I think till now the change of cramshaft is succesfull!

Offroaddieselhu


RE: OM 602 G Mercedes build for off-road racing - mantahead - 07-20-2013

hi,

did you get cams re-profiled?


RE: OM 602 G Mercedes build for off-road racing - offroaddieselhu - 07-20-2013

(07-20-2013, 03:59 PM)mantahead hi,

did you get cams re-profiled?

602 0510601

(07-20-2013, 04:05 PM)offroaddieselhu
(07-20-2013, 03:59 PM)mantahead hi,

did you get cams re-profiled?

602 0510601

602 0510601


RE: OM 602 G Mercedes build for off-road racing - offroaddieselhu - 07-21-2013

(07-20-2013, 03:59 PM)mantahead hi,

did you get cams re-profiled?

Hi,

This is an original cramshaft, but from an other car.

Offroaddieselhu


RE: OM 602 G Mercedes build for off-road racing - mantahead - 07-21-2013

(07-21-2013, 03:27 AM)offroaddieselhu
(07-20-2013, 03:59 PM)mantahead hi,

did you get cams re-profiled?

Hi,

This is an original cramshaft, but from an other car.

Offroaddieselhu

is it n/a cam, have you much more lift?


RE: OM 602 G Mercedes build for off-road racing - offroaddieselhu - 07-21-2013

(07-21-2013, 03:27 AM)offroaddieselhu
(07-20-2013, 03:59 PM)mantahead hi,

did you get cams re-profiled?

Hi,

This is an original cramshaft, but from an other car.

Offroaddieselhu

https://www.youtube.com/watch?v=dfEVv9RTWrg&feature=c4-overview&list=UUybiLRDnKgtuoh8itXs2hZQ
https://www.youtube.com/watch?v=mKlyK3UtXOI&list=UUybiLRDnKgtuoh8itXs2hZQ
https://www.youtube.com/watch?v=oZ2G0c2iD8U&feature=c4-overview&list=UUybiLRDnKgtuoh8itXs2hZQ

(07-21-2013, 05:04 AM)mantahead
(07-21-2013, 03:27 AM)offroaddieselhu
(07-20-2013, 03:59 PM)mantahead hi,

did you get cams re-profiled?

Hi,

This is an original cramshaft, but from an other car.

Offroaddieselhu

is it n/a cam, have you much more lift?

Hi,

Serie (original) camshaft: intake lift 8,4 mm
outtake lift 9,0 mm

OM602 IDI carmshaft: intake lift: 9,1 mm
outtake lift: 10,0 mm

It is a quite worn camshaft, maybe it is bigger a bit (some decade mm).

Offroaddieselhu


RE: OM 602 G Mercedes build for off-road racing - offroaddieselhu - 07-23-2013

VE tuning

http://www.youtube.com/watch?v=zC1uHsuhdSI&feature=share
http://www.youtube.com/watch?v=RfB2ozCAw4A&feature=c4-overview&list=UUybiLRDnKgtuoh8itXs2hZQ


RE: OM 602 G Mercedes build for off-road racing - offroaddieselhu - 10-27-2013

This is an other project (OM602) with hybrid turbo. Compressor wheel is 63.

Offroaddieselhu

(10-27-2013, 12:51 PM)offroaddieselhu This is an other project (OM602) with hybrid turbo. Compressor wheel is 63.

Offroaddieselhu

turbo 63mm


RE: OM 602 G Mercedes build for off-road racing - Simpler=Better - 10-27-2013

so cool!!!!!

How far are you from firing it up?


RE: OM 602 G Mercedes build for off-road racing - offroaddieselhu - 11-14-2013

https://www.youtube.com/watch?v=UHWm5RfflLU
https://www.youtube.com/watch?v=bgiKvCQZPH4

I start to test


RE: OM 602 G Mercedes build for off-road racing - 2996 - 11-15-2013

Very nice work to the pump, and everything else really!


RE: OM 602 G Mercedes build for off-road racing - offroaddieselhu - 11-15-2013

(11-15-2013, 01:36 PM)2996 Very nice work to the pump, and everything else really!

http://www.superturbodiesel.com/std/images/smilies/wink.gif

(11-15-2013, 01:36 PM)2996 Very nice work to the pump, and everything else really!

Smile


RE: OM 602 G Mercedes build for off-road racing - offroaddieselhu - 11-16-2013

(11-15-2013, 02:23 PM)offroaddieselhu
(11-15-2013, 01:36 PM)2996 Very nice work to the pump, and everything else really!

http://www.superturbodiesel.com/std/images/smilies/wink.gif

(11-15-2013, 01:36 PM)2996 Very nice work to the pump, and everything else really!

Smile

https://www.youtube.com/watch?v=iiG0Cf9F86U&feature=c4-overview&list=UUybiLRDnKgtuoh8itXs2hZQ

(11-16-2013, 12:42 PM)offroaddieselhu
(11-15-2013, 02:23 PM)offroaddieselhu
(11-15-2013, 01:36 PM)2996 Very nice work to the pump, and everything else really!

http://www.superturbodiesel.com/std/images/smilies/wink.gif

(11-15-2013, 01:36 PM)2996 Very nice work to the pump, and everything else really!

Smile

https://www.youtube.com/watch?v=iiG0Cf9F86U&feature=c4-overview&list=UUybiLRDnKgtuoh8itXs2hZQ

OM602+ bosio powerplus


RE: OM 602 G Mercedes build for off-road racing - Stamsaas - 01-10-2014

Nice Work you are doing! Big Grin Did you notice big differance with the camshaft? Are they from n/a engine? Smile
And do the 320cdi oilpump fit straight in? Smile


RE: OM 602 G Mercedes build for off-road racing - offroaddieselhu - 01-13-2014

(01-10-2014, 05:14 PM)Stamsaas Nice Work you are doing! Big Grin Did you notice big differance with the camshaft? Are they from n/a engine? Smile
And do the 320cdi oilpump fit straight in? Smile

Hi,

Sorry a missed the number. I'll writte the right but I have to look it for.
It's better.
The engine is OM602 without turbo so called prechamber engine.
THe oil pump is fit into it, ony srew you must change.

Offroaddieselhu


RE: OM 602 G Mercedes build for off-road racing - offroaddieselhu - 02-08-2014

winter fun

https://www.facebook.com/photo.php?v=191317521078237

offroaddieselhu


RE: OM 602 G Mercedes build for off-road racing - offroaddieselhu - 12-26-2014

HI

G-MOG

https://www.youtube.com/watch?v=I0SCyCBMv0w

https://www.youtube.com/watch?v=GY5sQBndbPc


RE: OM 602 G Mercedes build for off-road racing - erling66 - 12-30-2014

Hi
I can see that you know Bosch VE pumps very wellSmile From which car is the VE pump you use? It looks like it fit directly to the 2.9 adapter


RE: OM 602 G Mercedes build for off-road racing - offroaddieselhu - 12-30-2014

(12-30-2014, 05:45 AM)erling66 Hi
I can see that you know Bosch VE pumps very wellSmile From which car is the VE pump you use? It looks like it fit directly to the 2.9 adapter

Hi,

I use the original 2.9 pump (Inside parts only)
Tanks the praising words.

Offroaddieselhu


RE: OM 602 G Mercedes build for off-road racing - offroaddieselhu - 12-30-2014

(12-30-2014, 10:33 AM)offroaddieselhu
(12-30-2014, 05:45 AM)erling66 Hi
I can see that you know Bosch VE pumps very wellSmile From which car is the VE pump you use? It looks like it fit directly to the 2.9 adapter

Hi,

I use the original 2.9 pump (Inside parts only)
Tanks the praising words.

Offroaddieselhu

https://www.youtube.com/watch?v=f1JX7E3wKqA


RE: OM 602 G Mercedes build for off-road racing - erling66 - 12-31-2014

Every 2.9 VE pump I have seen are electronically controlled and looks like this:
[Image: 29vepump_zps24234fe6.jpg]

So is there also some mechanical ve pumps? or do you use the electrical pump and rebuild it to be mechanical? Thank you for info Smile


RE: OM 602 G Mercedes build for off-road racing - offroaddieselhu - 12-31-2014

(12-31-2014, 04:20 AM)erling66 Every 2.9 VE pump I have seen are electronically controlled and looks like this:
[Image: 29vepump_zps24234fe6.jpg]

So is there also some mechanical ve pumps? or do you use the electrical pump and rebuild it to be mechanical? Thank you for info Smile

Hi,
I put the mechanical parts into this socalled house of VE pump.

Offroaddieselhu


RE: OM 602 G Mercedes build for off-road racing - EDH_Performance - 01-05-2015

(12-31-2014, 05:40 AM)offroaddieselhu
(12-31-2014, 04:20 AM)erling66 Every 2.9 VE pump I have seen are electronically controlled and looks like this:
[Image: 29vepump_zps24234fe6.jpg]

So is there also some mechanical ve pumps? or do you use the electrical pump and rebuild it to be mechanical? Thank you for info Smile

Hi,
I put the mechanical parts into this socalled house of VE pump.

Offroaddieselhu

Does this Fiat 1300D pump housing have the right axel and nose dimensions to fit straight into a 290D adapter?


RE: OM 602 G Mercedes build for off-road racing - offroaddieselhu - 01-05-2015

(01-05-2015, 05:49 AM)EDH_Performance
(12-31-2014, 05:40 AM)offroaddieselhu
(12-31-2014, 04:20 AM)erling66 Every 2.9 VE pump I have seen are electronically controlled and looks like this:
[Image: 29vepump_zps24234fe6.jpg]

So is there also some mechanical ve pumps? or do you use the electrical pump and rebuild it to be mechanical? Thank you for info Smile

Hi,
I put the mechanical parts into this socalled house of VE pump.

Offroaddieselhu

Does this Fiat 1300D pump housing have the right axel and nose dimensions to fit straight into a 290D adapter?


Hi,

You should the axel correct to 20mm or to use some 20mm axel.
Otherwise it is perfect to this aim.
Or the 1.6 Golf D house.

offroaddieselhu


RE: OM 602 G Mercedes build for off-road racing - EDH_Performance - 01-05-2015

(01-05-2015, 06:25 AM)offroaddieselhu
(01-05-2015, 05:49 AM)EDH_Performance
(12-31-2014, 05:40 AM)offroaddieselhu Hi,
I put the mechanical parts into this socalled house of VE pump.

Offroaddieselhu

Does this Fiat 1300D pump housing have the right axel and nose dimensions to fit straight into a 290D adapter?


Hi,

You should the axel correct to 20mm or to use some 20mm axel.
Otherwise it is perfect to this aim.
Or the 1.6 Golf D house.

offroaddieselhu

Ahh, okey.
Is the 1.3d and vw 1.6d stock axel 17mm or around there?
And do you bore out the housing to fit the bigger 20mm shaft?


RE: OM 602 G Mercedes build for off-road racing - offroaddieselhu - 01-05-2015

(01-05-2015, 06:37 AM)EDH_Performance
(01-05-2015, 06:25 AM)offroaddieselhu
(01-05-2015, 05:49 AM)EDH_Performance Does this Fiat 1300D pump housing have the right axel and nose dimensions to fit straight into a 290D adapter?


Hi,

You should the axel correct to 20mm or to use some 20mm axel.
Otherwise it is perfect to this aim.
Or the 1.6 Golf D house.

offroaddieselhu





Ahh, okey.
Is the 1.3d and vw 1.6d stock axel 17mm or around there?
And do you bore out the housing to fit the bigger 20mm shaft?

from 17 to 20mm

offroaddieselhu


RE: OM 602 G Mercedes build for off-road racing - raidaru - 01-05-2015

Nice work! I always asked myself why nobody tunes the VE 602 engine, and here I find somebody at last! This engine is pretty much simmilar to 2.5 tdi AEL, 140 hp from VW. They upgrade the nozzles, turbo,IC and software and there they are 300hp and 600 nm! Why can't be done the same thing with the 602 engine, as it is even bigger? With a 12mm pump head even 400+ hp powers should be reachable! What do u think offroaddiesel, as u're the 602 VE expert on this forum? Tongue


RE: OM 602 G Mercedes build for off-road racing - offroaddieselhu - 01-05-2015

(01-05-2015, 09:28 AM)raidaru Nice work! I always asked myself why nobody tunes the VE 602 engine, and here I find somebody at last! This engine is pretty much simmilar to 2.5 tdi AEL, 140 hp from VW. They upgrade the nozzles, turbo,IC and software and there they are 300hp and 600 nm! Why can't be done the same thing with the 602 engine, as it is even bigger? With a 12mm pump head even 400+ hp powers should be reachable! What do u think offroaddiesel, as u're the 602 VE expert on this forum? Tongue

Hi,

I think there isn't any nozzle to fitting it. Sotherefore I would make easier 400+ hp from 1.9 TDI.
From ths engine I would propose 320-350 Hp. (I'm making this)

Offroaddieselhu