Norwegian OM606 build - Printable Version

Norwegian OM606 build - Printable Version

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+--- Thread: Norwegian OM606 build (/showthread.php?tid=3199)

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RE: Norwegian OM606 build - EDH_Performance - 01-22-2013

Yes, i am very exited to get this turbo on the engine Smile

It is very big, and the exhaust housing was massive...But if i can downsize it to about 18-20, i hope we can get boost above 4-4500 rpm.

The first stage will be a Garrett gt2260v turbo for earli spool up, the secound stage is not yet desided! Need to calculate on this one Wink

The setup and routing of these three turbos is where the secret comes Big Grin

Hoho

Stay tuned guys, for this will be a fun project! Startup will be late spring 2013 Wink

RE: Norwegian OM606 build - Ksteen2 - 01-23-2013

hope it will be wicked, it not a normal choice of turbos, but it will be fun to se Wink

RE: Norwegian OM606 build - Ksteen2 - 02-20-2013

cmone Daniel, you gotta gett you'r ass in gear :p
and gett the almighty merc out on the roads again Wink

RE: Norwegian OM606 build - mantahead - 02-20-2013

are you going to weld the housing with a cast rod? some people say to heat the housing in an oven before you weld it.

RE: Norwegian OM606 build - EDH_Performance - 02-20-2013

Project custom housing for the Holset HX60

Removed the v-band flange and the long snout:
[Image: 20130220_220114_zps2db003f8.jpg]

[Image: 20130220_220114_zps2db003f8.jpg]

[Image: 20130220_220856_zps42f5c437.jpg]

Material for welding the exhausthousing:
[Image: 20130220_223346_zps35517ffe.jpg]

Finished precut housing:
[Image: 20130220_230817_zpsa3cd9335.jpg]

[Image: 20130220_230812_zpscae5fae3.jpg]

Halfdone:

[Image: 20130220_230837_zps9d71e1a5.jpg]

One custom exhausthousing for the hx60( the other one is 17cm2, so ended up with around 18-19cm2)
[Image: 20130221_014031_zpsc779c063.jpg]

[Image: 20130221_014024_zps7bf6008f.jpg]

[Image: 20130221_014038_zpsf0e611c4.jpg]

Finished turbo!
[Image: 20130221_014118_zpsd192abf3.jpg]

[Image: 20130221_014137_zps348cf631.jpg]

[Image: 20130221_014501_zpsf49b2ca9.jpg]

custom hx38 and custom hx60:
[Image: 20130221_014356_zps41087e6e.jpg]

[Image: 20130221_014404_zpsec6f6ba6.jpg]

[Image: 20130221_014423_zps4a046dfb.jpg]

RE: Norwegian OM606 build - Ksteen2 - 02-21-2013

you don't think it will surge?
beacuse of the small exhaust housing? :o

RE: Norwegian OM606 build - mantahead - 02-21-2013

sweet.

RE: Norwegian OM606 build - Simpler=Better - 02-21-2013

Gorgeous. I like the idea of welding on a 5" downpipe Big Grin

RE: Norwegian OM606 build - MFSuper90 - 02-24-2013

Thats cool!
I dont think we have hx38's here in the states

RE: Norwegian OM606 build - EDH_Performance - 02-25-2013

(02-21-2013, 02:48 AM)Ksteen2 you don't think it will surge?
beacuse of the small exhaust housing? :o

I am quit positive that it will not spool that fast Wink

But if it is too small, then i make it bigger...

Next step will be the quickspool valve...Hope i can run one channel on the hx60 on low rpm, same on the hx38 Smile

RE: Norwegian OM606 build - w210tdt - 02-25-2013

hello,
if you know of anyone in norway who wants to buy a complete and running car with om606 and 140cc pump,
here is one :

AutoDB-kode: 1552106

RE: Norwegian OM606 build - Ksteen2 - 02-26-2013

that would be an awesome Daily driver Wink

If I had that kind of money ;p

If you put the add to the car on "Team Sinnsyk Racing" on facebook, i think its a quik sale Wink

RE: Norwegian OM606 build - EDH_Performance - 03-26-2013

New and final turbo setup will be a holset hx40MFS with 14cm exhaust housing compounded with the hx60 with custom exhaust housing!

Here is pictures of my hx40MFS vs a brand new hx40 super:

[Image: IMG_4890_zps0273d61a.jpg]

RE: Norwegian OM606 build - Ksteen2 - 03-27-2013

this will be awesome to se, hope you show up att Street Legal Wink

RE: Norwegian OM606 build - EDH_Performance - 03-29-2013

Update, have welded like crazy today Big Grin

Manifold is finished and turbos are almost mounted!

Started with some chopping:
[Image: IMG_4901_zps301cecd0.jpg]

Chopped off the two pipes in the middle:
[Image: IMG_4904_zpsef43921d.jpg]

Got space for the hx60:
[Image: IMG_4909_zpsbb46ea10.jpg]

5" exhaust:
[Image: IMG_4911_zpsb6a16662.jpg]

Welded shut the wg on the hx40:
[Image: IMG_4915_zpsd5e650e8.jpg]

Manifold almost finish, just have to weld in some high-flow wg ports:
[Image: IMG_4916_zps070cbe2d.jpg]

3" v-band:
[Image: IMG_4921_zpsbe3ec8e7.jpg]

RE: Norwegian OM606 build - Kozuka - 03-29-2013

*giggles like a little girl*

[Image: mad_max_fury_road1.jpg]

800hp, runs off pure nitro, *giggle giggle*, go back to my cave now..

RE: Norwegian OM606 build - HaavardPYA - 03-30-2013

awesome pic where you see both turbos from right headlamp Big Grin

RE: Norwegian OM606 build - EDH_Performance - 03-30-2013

More update Wink

Since both turbos can manage up to PR 4.5 bars, i will run them in a sequential setup for best effiencie Smile

big 60mm wg for final pressure:
[Image: IMG_4922_zps13b07f29.jpg]

overview:

Custom 4" Valve for sequential turbo setup:
[Image: IMG_4927_zpseddf3f08.jpg]

One of two intakes in the hx60:
[Image: IMG_4929_zpsde050c5f.jpg]

The other one:
[Image: IMG_4930_zps0304cfe0.jpg]

RE: Norwegian OM606 build - majesty78 - 03-30-2013

R U f*$@#ing serious ???

That's MENTAL ^^

RE: Norwegian OM606 build - mantahead - 03-31-2013

awesome,
can't wait to see this in action. Big Grin

RE: Norwegian OM606 build - GeorgeHasmanda - 04-01-2013

Very nice job.Whats your goal?

RE: Norwegian OM606 build - Simpler=Better - 04-01-2013

Excellent craftsmanship, and you have the ideal number of turbos Smile

RE: Norwegian OM606 build - HaavardPYA - 04-01-2013

Will the big compressor feed the small compressor and the small turbine feed the big turbine?

RE: Norwegian OM606 build - EDH_Performance - 04-01-2013

(04-01-2013, 06:26 AM)GeorgeHasmanda Very nice job.Whats your goal?

the goal is to have enough air to burn whatever pump i mount Smile

Hx55 has been proven to handle over 800hp on a om606, so i hope the hx60 will do the job Wink

(04-01-2013, 08:15 AM)HaavardPYA Will the big compressor feed the small compressor and the small turbine feed the big turbine?

The small turbine feed the big one yes, and then the small turbine will be bypassed by two wg...And this exhaust goes into the other intake on the hx60 Wink

The compressors will be coupled in a sequential setup, with the checkvalve!

RE: Norwegian OM606 build - Ksteen2 - 04-02-2013

holy crap ;o
I think that will be just sick :o
can't wait to see it in acttion :p
I wounder if your drive line would hold it :p
now my HX52 just seems small :p

RE: Norwegian OM606 build - HaavardPYA - 04-02-2013

(04-01-2013, 06:13 PM)EDH_Performance The small turbine feed the big one yes, and then the small turbine will be bypassed by two wg...And this exhaust goes into the other intake on the hx60
The compressors will be coupled in a sequential setup, with the checkvalve!

Okay, i see! Smile

How does the checkvalve work?

(04-01-2013, 06:13 PM)EDH_Performance The small turbine feed the big one yes, and then the small turbine will be bypassed by two wg...And this exhaust goes into the other intake on the hx60
The compressors will be coupled in a sequential setup, with the checkvalve!

Okay, i see! Smile

How does the checkvalve work?

(04-01-2013, 06:13 PM)EDH_Performance The small turbine feed the big one yes, and then the small turbine will be bypassed by two wg...And this exhaust goes into the other intake on the hx60
The compressors will be coupled in a sequential setup, with the checkvalve!

Okay, i see! Smile

How does the checkvalve work?

RE: Norwegian OM606 build - GeorgeHasmanda - 04-04-2013

(04-01-2013, 06:13 PM)EDH_Performance
(04-01-2013, 06:26 AM)GeorgeHasmanda Very nice job.Whats your goal?
the goal is to have enough air to burn whatever pump i mount Hx55 has been proven to handle over 800hp on a om606, so i hope the hx60 will do the job

(04-01-2013, 08:15 AM)HaavardPYA Will the big compressor feed the small compressor and the small turbine feed the big turbine?

The small turbine feed the big one yes, and then the small turbine will be bypassed by two wg...And this exhaust goes into the other intake on the hx60
The compressors will be coupled in a sequential setup, with the checkvalve!

800Hp? its amazing,whats modifications you did on your engine, i saw H beam conecting rods, no more.What head gasket you use? How much is H beam conecting rods? Thx

RE: Norwegian OM606 build - erling66 - 04-04-2013

I hope you will be able to make this new turbo set up work as good as you hope, and if you do, you can consider yourself one of the best IDI diesel performance tuners there is Smile

RE: Norwegian OM606 build - EDH_Performance - 04-07-2013

(04-04-2013, 10:53 AM)GeorgeHasmanda
(04-01-2013, 06:13 PM)EDH_Performance
(04-01-2013, 06:26 AM)GeorgeHasmanda Very nice job.Whats your goal?
the goal is to have enough air to burn whatever pump i mount Hx55 has been proven to handle over 800hp on a om606, so i hope the hx60 will do the job

(04-01-2013, 08:15 AM)HaavardPYA Will the big compressor feed the small compressor and the small turbine feed the big turbine?

The small turbine feed the big one yes, and then the small turbine will be bypassed by two wg...And this exhaust goes into the other intake on the hx60
The compressors will be coupled in a sequential setup, with the checkvalve!

800Hp? its amazing,whats modifications you did on your engine, i saw H beam conecting rods, no more.What head gasket you use? How much is H beam conecting rods? Thx

Standard pistons hold plenty Big Grin

Stock turbo headgasket and stock bolts...The conecting rods are quit cheap, search for eagle rods;D

(04-04-2013, 01:45 PM)erling66 I hope you will be able to make this new turbo set up work as good as you hope, and if you do, you can consider yourself one of the best IDI diesel performance tuners there is

I hope it will work sweet! Thank you very much Big Grin

RE: Norwegian OM606 build - EDH_Performance - 04-07-2013

Getting close now!

Manifold nr 1 is finished:
[Image: IMG_4941_zpsc346fb2c.jpg]

Hx60 is finish:
[Image: IMG_4944_zpsd4f8d15f.jpg]

"Because we had to" :
[Image: IMG_4946_zpsa158eb9f.jpg]

Spotwelded the exhaust gate from the hx40 to the hx60 while it was in the car:
[Image: IMG_4951_zps5104b218.jpg]

Almost finish with the manifolds and gates:
[Image: IMG_4956_zps1372b058.jpg]

And here folks is a whopping 57kg! of turbomadness

[Image: IMG_4971_zpsf9fa0591.jpg]

RE: Norwegian OM606 build - mantahead - 04-08-2013

Badass with that turbo peeping out. Tongue

keep up the good work.

RE: Norwegian OM606 build - hansebanger77 - 04-08-2013

Verry Nice! I Hope it work like you want soon:-)

RE: Norwegian OM606 build - Booster - 04-08-2013

Do you have the part number for the eagle rods? I can't seem to find them? Build looks god mate!

RE: Norwegian OM606 build - Ksteen2 - 04-08-2013

you are clearly insane :o
haha, this is just too much :p
it will blow a cloud of black smoke on some poor old american wheels Wink

RE: Norwegian OM606 build - HaavardPYA - 04-08-2013

57kg Big Grin

RE: Norwegian OM606 build - Ksteen2 - 04-08-2013

Come on Wink

Start it man, burn some tire's Wink

RE: Norwegian OM606 build - Simpler=Better - 04-08-2013

57kg that's 125lbs for us 'mericans. I know people who weigh less than your turbos.......

RE: Norwegian OM606 build - willbhere4u - 04-08-2013

need some videos please! drool Big Grin

RE: Norwegian OM606 build - TheDon - 04-08-2013

[Image: mother-of-god-super-troopers.jpg]

RE: Norwegian OM606 build - Simpler=Better - 04-08-2013

(04-08-2013, 05:44 PM)TheDon

Quoted for truth

RE: Norwegian OM606 build - w123love - 04-08-2013

Holy. Shit.

RE: Norwegian OM606 build - Spaceraver - 04-09-2013

This is madness..

RE: Norwegian OM606 build - mbz123 - 04-09-2013

(04-09-2013, 10:08 AM)Spaceraver This is madness..

!!!WORD!!!

Queue the BeatNutz... where them foolz when you really need 'em?!?!

This thread deserves the Serious Soundtrack. Sinister and maniacal just like this build. GETSOME

/dusting off vinyl...awwwwwwwwwwyaaaaaaaahhh...here we go...

https://www.youtube.com/watch?v=0P6wa3c4rhc

MBZ123

RE: Norwegian OM606 build - upsie - 04-18-2013

that's hotter than my chick

RE: Norwegian OM606 build - EDH_Performance - 04-19-2013

The piping between the turbos and to the valve is finished Smile

RE: Norwegian OM606 build - HaavardPYA - 04-19-2013

Cool! what is the "bulb" for?

RE: Norwegian OM606 build - EDH_Performance - 04-20-2013

(04-19-2013, 05:51 PM)HaavardPYA Cool! what is the "bulb" for?

There is 3, 5" out from the hx60 and the valve is 4" Smile

so i need to weld a 4" pipe to the intercooler...

RE: Norwegian OM606 build - anto - 04-20-2013

Great build thread, i really like seeing all the fabrication of the manifold/ boost pipes etc.
Im still trying to get my head around how the twin turbos work....

You must be very close to the first drive?

RE: Norwegian OM606 build - Ksteen2 - 04-22-2013

are you going to run it without a air cleaner?
how does that valve of your's work? ;p

RE: Norwegian OM606 build - Ducos - 04-22-2013

Wow.... You sir are mad!! going to gatebil on red plates to show off the beast?? :-))