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W202 om605 electric pump from Portugal - Printable Version

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+--- Thread: W202 om605 electric pump from Portugal (/showthread.php?tid=6147)

W202 om605 electric pump from Portugal - bruno_pinho - 01-17-2015

Hi Guys
I leave here what I'm doing on my W202 c200d swap with c250td ...
I want to try to do the best with an electric pump and to have already mounted some elements of 7mm (Dieselkontor), then we'll see.
Also mounted 6 speed box 716.640 with clutch reinforced stock om605.
The next change will make a 76mm exhaust line, I still have the stock.
The car is not 100% tuned because I could not even put the tachometer working (even if someone can help with this problem, I appreciate the help)

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RE: W202 om605 electric pump from Portugal - StrikerofDeath - 01-17-2015

gosto!

RE: W202 om605 electric pump from Portugal - bmartins - 01-18-2015

Nice match!!!!!!
Keep going with your project...

RE: W202 om605 electric pump from Portugal - F.R.A.S - 01-18-2015

Stock om601 picks up RPM via the starter ring and the om605 via another ring on the backside off the flywheel. Move the pickup to the starter ring and your tacho will work.

RE: W202 om605 electric pump from Portugal - muuris - 01-18-2015

Was it hard to weld the stock exhaust manifold? For 5-cyl it's decent and the best thing is it won't take much space. That stock air filter box is restrictive without mods, if you're going for more than 250hp. But as there's the stock box, how about black silicone and black wrinke-painted boost pipes for finished oem-look? Wink

RE: W202 om605 electric pump from Portugal - bruno_pinho - 01-18-2015

(01-18-2015, 07:22 AM)muuris Was it hard to weld the stock exhaust manifold? For 5-cyl it's decent and the best thing is it won't take much space. That stock air filter box is restrictive without mods, if you're going for more than 250hp. But as there's the stock box, how about black silicone and black wrinke-painted boost pipes for finished oem-look? Wink

[Image: IMG00100_20150118_1341.jpg]

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It was not difficult to weld and I think that will not give problems.
I worked the air intake box, I applied a filter type "HKS" with ram air intake at the front bumper.
I think I'll do 300-320hp.

One of the changes I have in mind for short is an intake manifold from OM606

When you have the tachometers work will go to the Dyno ...

RE: W202 om605 electric pump from Portugal - Hario' - 01-20-2015

Awesome airbox OEM+1 look! Cut down 606 IM will make it look even better!

6-speed gearbox from a W202 kompressor? Would you mind telling what exactly is needed for that swap??

Beers, H.

RE: W202 om605 electric pump from Portugal - bruno_pinho - 01-20-2015

(01-20-2015, 10:02 AM)Hario Awesome airbox OEM+1 look! Cut down 606 IM will make it look even better!

6-speed gearbox from a W202 kompressor? Would you mind telling what exactly is needed for that swap??

Beers, H.

The gearbox is the 220CDI (716,640)
I made the swap to all parts of the W210 220CDI
For the swap only had to buy three things, gearbox, gear selector and the second sector of the transmission (is 5cm shorter)
The most difficult is to adjust is the gear selector ...

RE: W202 om605 electric pump from Portugal - Hario' - 01-20-2015

Very good to know thank you! Would you clarify clutch and flywheel? Again, awesome daily you have there!

RE: W202 om605 electric pump from Portugal - bmartins - 01-20-2015

Very good project......perfect match...
We need some videos....
thanks

RE: W202 om605 electric pump from Portugal - bruno_pinho - 01-22-2015

(01-20-2015, 05:44 PM)Hario Very good to know thank you! Would you clarify clutch and flywheel? Again, awesome daily you have there!

The clutch and flywheel is of the om605
The clutch was reinforced with brass

RE: W202 om605 electric pump from Portugal - bruno_pinho - 01-28-2015

Hi ...
Here is the manufacture of 76mm line.
Apparently quite feel improvement in performance.
Dyno soon.

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RE: W202 om605 electric pump from Portugal - PedroFerreira - 01-28-2015

nice work! i´m realy interested in dyno result..keep going Smile

RE: W202 om605 electric pump from Portugal - bruno_pinho - 04-11-2015

Finally I managed to put the tachometer to work to go to the dyno ..
As he said expected 300 to 320CV and was not wrong ....
[Image: 11148586_765786586824340_1151035488224934803_n.jpg]

https://www.youtube.com/watch?v=CkPIt1RmK3Q
The white smoke is not from my car, it was oil that another car left in the extraction pipe

RE: W202 om605 electric pump from Portugal - svenr - 04-11-2015

Good job Bruno, very good result out of edc pump.

RE: W202 om605 electric pump from Portugal - bruno_pinho - 04-11-2015

The turbo not give for more, very small .... upgrade very soon

RE: W202 om605 electric pump from Portugal - Booster - 04-11-2015

This is fantastic, I NEED your ecu tune, what turbo do you have??

RE: W202 om605 electric pump from Portugal - bruno_pinho - 04-11-2015

My turbo is a Chinese TD04 AR50 of eBay ...

RE: W202 om605 electric pump from Portugal - Booster - 04-12-2015

Love your exhaust back box as well, Almost OEM just what I want.

RE: W202 om605 electric pump from Portugal - rafael cotrim - 04-12-2015

Nice work Bruno.
Now just need a bigger turbo and more diesel !!!

RE: W202 om605 electric pump from Portugal - bruno_pinho - 04-27-2015

Hi
I need help ...
I changed the elements of 7mm of dieselkontor for some of the 7.5mm dieselmeken, only changed the elements did not do anything else ...
what happens is that the car was responding much better but from 4500rpm failure "does not pull" ...
Will be able to fail fuel in the pump?

RE: W202 om605 electric pump from Portugal - Booster - 04-28-2015

Nice to see you have moved onto 7.5mm elements, can't really help as to why thats happening? Are you using the standard lift pump? or bigger flow pump?

RE: W202 om605 electric pump from Portugal - bruno_pinho - 04-28-2015

Yes,everything is standard...

RE: W202 om605 electric pump from Portugal - bruno_pinho - 04-28-2015

The last video with dieselkontor 7mm elements
https://www.youtube.com/watch?v=mypPyWWf1A0

I'm curious to see the differences between the new elements ..

RE: W202 om605 electric pump from Portugal - Repetitio - 04-28-2015

wow that c250 goes really well!

RE: W202 om605 electric pump from Portugal - svenr - 05-01-2015

Very nice,Bruno we really need this ecu tune file Big Grin

RE: W202 om605 electric pump from Portugal - bruno_pinho - 05-01-2015

New full system upgrade for my electric pump...

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RE: W202 om605 electric pump from Portugal - Booster - 05-02-2015

I hope the new lift pump sorts the issue, need to see numbers and videos when you get it out!

Glad people are making progress without having to go manual pump.

RE: W202 om605 electric pump from Portugal - bruno_pinho - 05-14-2015

It is solved the problem of lack of diesel at high rpm ....
Now I need a larger turbo, with what I have even more of 2.5bar can not stop smoking..

https://www.youtube.com/watch?v=vt2Pw-Ljo3Y

RE: W202 om605 electric pump from Portugal - bruno_pinho - 05-18-2015

Weekend drag ...

https://www.youtube.com/watch?v=fKRdeCDpGWw

Next step better turbo ...

RE: W202 om605 electric pump from Portugal - bmartins - 05-18-2015

Powerfull!!!!!!
Better turbo????
WOW

RE: W202 om605 electric pump from Portugal - bruno_pinho - 08-12-2016

Although it has not updated the post about one year, but the project has moved on.
Some new updates:

OM606 Intake Manifold

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Small AR63 housing, open for HX35 turbine and hibrid HX35 for HX40/35

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Exhaust Manifold (buid for the same guy who made my exhaust line)

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At same Time:

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Dyno (11/08/2016) and Result:



[Image: 13935078_1004737402929256_8942463149388787312_n.jpg]

Next step maybe be stiffer valve springs and rise the 500 rpm's more (6500rpm's).

Seen you soon.