STD Other Projects OM606 into a W201

OM606 into a W201

OM606 into a W201

 
  • 3 Vote(s) - 3.33 Average
 
HughF_UK
GT2256V

140
05-10-2010, 08:22 AM #1
Finally, after a few years searching on and off and not finding anything affordable or near to my home, on saturday I picked up a 90K mile 606 motor for a bargain price, just 70 miles from my house!

Project w201-606 begins. I have all the transmission parts to convert my w201 to manual, except the flywheel and clutch bits... I just need to sort out a turbo capable 603 pump from germany, ship it to finland then get a nice vnt sorted out.

Pics to follow y'all...

Hugh
This post was last modified: 05-17-2011, 02:37 PM by aaa.
HughF_UK
05-10-2010, 08:22 AM #1

Finally, after a few years searching on and off and not finding anything affordable or near to my home, on saturday I picked up a 90K mile 606 motor for a bargain price, just 70 miles from my house!

Project w201-606 begins. I have all the transmission parts to convert my w201 to manual, except the flywheel and clutch bits... I just need to sort out a turbo capable 603 pump from germany, ship it to finland then get a nice vnt sorted out.

Pics to follow y'all...

Hugh

George3soccer
Holset

373
05-10-2010, 11:57 AM #2
congrats, sounds like a mean setup.
George3soccer
05-10-2010, 11:57 AM #2

congrats, sounds like a mean setup.

HughF_UK
GT2256V

140
05-19-2010, 06:53 AM #3
Ok, so some pics for you all...

[Image: 20100508_003.jpg]

That was on the way home from collecting it...

I've made a start pulling of burnt bits and everything looks good under the rocker cover:

[Image: 20100511_002.jpg]

I even got the glowplugs out without snapping them.

I pulled the injectors and put them on my tester and they seem good as well...
HughF_UK
05-19-2010, 06:53 AM #3

Ok, so some pics for you all...

[Image: 20100508_003.jpg]

That was on the way home from collecting it...

I've made a start pulling of burnt bits and everything looks good under the rocker cover:

[Image: 20100511_002.jpg]

I even got the glowplugs out without snapping them.

I pulled the injectors and put them on my tester and they seem good as well...

Jtn190D
MERCEDES DIESEL POWER!

192
05-19-2010, 07:27 AM #4
Cool good luck with it.

I would love to put a OM605 in my w201 my its just a lot of money.
Jtn190D
05-19-2010, 07:27 AM #4

Cool good luck with it.

I would love to put a OM605 in my w201 my its just a lot of money.

Alastair E
Moderator?--Nah...

266
05-19-2010, 03:15 PM #5
IF that engine has been in a fire....

BE VERY VERY CAREFUL!

Hydroflouric Acid!

--From Viton thats used in 'O' rings and other seals....Get that stuff on ya, and amputation is the Only Cure!!

Desparate as I am for 606 I wouldnt touch that motor personally!

[Image: 300TDnoplate.jpg]
Alastair E
05-19-2010, 03:15 PM #5

IF that engine has been in a fire....

BE VERY VERY CAREFUL!

Hydroflouric Acid!

--From Viton thats used in 'O' rings and other seals....Get that stuff on ya, and amputation is the Only Cure!!

Desparate as I am for 606 I wouldnt touch that motor personally!


[Image: 300TDnoplate.jpg]

Rudolf_Diesel
Ask me if I care...

579
05-19-2010, 06:59 PM #6
(05-19-2010, 03:15 PM)Alastair E IF that engine has been in a fire....

BE VERY VERY CAREFUL!

Hydroflouric Acid!

--From Viton thats used in 'O' rings and other seals....Get that stuff on ya, and amputation is the Only Cure!!

Desparate as I am for 606 I wouldnt touch that motor personally!

I did not know that about the o-rings, but he is right about the acid - NASTY STUFF it goes to the bones and turns them in to mush. It eats the calcium.

1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.
Rudolf_Diesel
05-19-2010, 06:59 PM #6

(05-19-2010, 03:15 PM)Alastair E IF that engine has been in a fire....

BE VERY VERY CAREFUL!

Hydroflouric Acid!

--From Viton thats used in 'O' rings and other seals....Get that stuff on ya, and amputation is the Only Cure!!

Desparate as I am for 606 I wouldnt touch that motor personally!

I did not know that about the o-rings, but he is right about the acid - NASTY STUFF it goes to the bones and turns them in to mush. It eats the calcium.


1982 300SD: 304,xxx Super M-pump with 7.5mm elements, 265 Nozzles, GT35 water cooled turbo, M90 Supercharger, A/W Intercooler, Serpentine drive belt, 3" SS exhaust with Magnaflow muffler, 240 breather, AEM dry Filter, Manual Boost Control, EGT / Boost / EMP gauges....Moved on to other projects

1995 F-350 7.3L PSD: 230,xxx 6.0 IC, DIY Stage 1 Injectors, 17* hpop, Tony Wildman Chip, John Wood Trans, 6.4L TC, 3" down pipe, 4" straight exhaust, 310 HP on wheel dyno - 8500# dually: 0-60 in 6.98

Suzuki Samurai: VW 1.9L TD, Trackick doubler transfer case (made by me) 5.8:1 transfer case gears, YJ springs front and rear with rear missing links, wheel base extended 14", diffs welded, some day a VNT.

HughF_UK
GT2256V

140
05-20-2010, 01:50 AM #7
Thanks for the headsup on the hydrofluoric acid... I know it's super nasty stuff, but had forgotten that it is produced when viton gets burnt!

Bad as it looks, the only thing that is melted/charred is the oil filter top cap, and that has now been replaced. There is a slight charring of the surface of the pas fluid reservoir and the fuel heater.

The plastic hose clips on the IP were a little melted too but I've cut all those off and binned them anyway.

Alastair, did you get my email?
This post was last modified: 05-20-2010, 01:56 AM by HughF_UK.
HughF_UK
05-20-2010, 01:50 AM #7

Thanks for the headsup on the hydrofluoric acid... I know it's super nasty stuff, but had forgotten that it is produced when viton gets burnt!

Bad as it looks, the only thing that is melted/charred is the oil filter top cap, and that has now been replaced. There is a slight charring of the surface of the pas fluid reservoir and the fuel heater.

The plastic hose clips on the IP were a little melted too but I've cut all those off and binned them anyway.

Alastair, did you get my email?

GREASY_BEAST
Holset

411
05-20-2010, 05:19 PM #8
Wow, good to know about the viton. Any other deadly surprises we should know about? Maybe it would be good to make a sticky with all the nasty little things that can kill you.

BTW nice engine!
GREASY_BEAST
05-20-2010, 05:19 PM #8

Wow, good to know about the viton. Any other deadly surprises we should know about? Maybe it would be good to make a sticky with all the nasty little things that can kill you.

BTW nice engine!

HughF_UK
GT2256V

140
06-30-2010, 08:47 AM #9
Some slight progress... I rebuilt the starter motor and made some new short test leads. Hooked a battery too it and she's cranking over nicely now. Next step, an IP
HughF_UK
06-30-2010, 08:47 AM #9

Some slight progress... I rebuilt the starter motor and made some new short test leads. Hooked a battery too it and she's cranking over nicely now. Next step, an IP

willbhere4u
Six in a row make her go!

2,507
06-30-2010, 10:04 AM #10
bad ass I want one!

off topic automatic trans fluid is really bad for you it absorbs in to your skin/blood stream almost instantly! It's one of the biggest cause's of cancer in the automotive world!!! or so I've been told

most grease isn't good for you but you have time to clean it off before you have any real problems

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
06-30-2010, 10:04 AM #10

bad ass I want one!

off topic automatic trans fluid is really bad for you it absorbs in to your skin/blood stream almost instantly! It's one of the biggest cause's of cancer in the automotive world!!! or so I've been told

most grease isn't good for you but you have time to clean it off before you have any real problems


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

Alastair E
Moderator?--Nah...

266
06-30-2010, 04:34 PM #11
(06-30-2010, 10:04 AM)willbhere4u bad ass I want one!

off topic automatic trans fluid is really bad for you it absorbs in to your skin/blood stream almost instantly! It's one of the biggest cause's of cancer in the automotive world!!! or so I've been told

most grease isn't good for you but you have time to clean it off before you have any real problems


Hmmm.......

I think Ive found one!

A friend has taken some pics of a complete OM.606 Turbo motor, and its looking nice, Its at the other end of the country, so if I can get it at a good price we'll be all set--shipping is prolly gonna cost a few quid!

Good to know about ATF--Didnt know it was That bad, although its well known motor-oil is carcinogenic with extended contact--and, I'm one of those that just Hates wearing those rubber gloves!

Guess any trans. work and Ive gotta!

[Image: 300TDnoplate.jpg]
Alastair E
06-30-2010, 04:34 PM #11

(06-30-2010, 10:04 AM)willbhere4u bad ass I want one!

off topic automatic trans fluid is really bad for you it absorbs in to your skin/blood stream almost instantly! It's one of the biggest cause's of cancer in the automotive world!!! or so I've been told

most grease isn't good for you but you have time to clean it off before you have any real problems


Hmmm.......

I think Ive found one!

A friend has taken some pics of a complete OM.606 Turbo motor, and its looking nice, Its at the other end of the country, so if I can get it at a good price we'll be all set--shipping is prolly gonna cost a few quid!

Good to know about ATF--Didnt know it was That bad, although its well known motor-oil is carcinogenic with extended contact--and, I'm one of those that just Hates wearing those rubber gloves!

Guess any trans. work and Ive gotta!


[Image: 300TDnoplate.jpg]

willbhere4u
Six in a row make her go!

2,507
06-30-2010, 05:07 PM #12
We used ATF on a rag to clean the cylinders in freshly machined engine blocks It will remove dirt form in the metal itself!!!

you can clean until it looks spotless then you used a clean rag and trans fluid and seen how much more crap you get out!

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
06-30-2010, 05:07 PM #12

We used ATF on a rag to clean the cylinders in freshly machined engine blocks It will remove dirt form in the metal itself!!!

you can clean until it looks spotless then you used a clean rag and trans fluid and seen how much more crap you get out!


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

HughF_UK
GT2256V

140
08-04-2010, 07:58 AM #13
I don't want to resurrect this thread unnecessarily but on the topic of viton and HF acid, I was stumbling around our government's health and safety body website and came across this:

http://www.hse.gov.uk/mvr/priorities/flu...tomers.htm
HughF_UK
08-04-2010, 07:58 AM #13

I don't want to resurrect this thread unnecessarily but on the topic of viton and HF acid, I was stumbling around our government's health and safety body website and came across this:

http://www.hse.gov.uk/mvr/priorities/flu...tomers.htm

HughF_UK
GT2256V

140
08-13-2010, 06:58 AM #14
So, blowby:

http://www.youtube.com/watch?v=G1tuyqidFT8

I'm thinking it needs re-ringing but part of me says stick it in and run it for a bit to see if it's just dampness clearing out?
HughF_UK
08-13-2010, 06:58 AM #14

So, blowby:

http://www.youtube.com/watch?v=G1tuyqidFT8

I'm thinking it needs re-ringing but part of me says stick it in and run it for a bit to see if it's just dampness clearing out?

ForcedInduction
Banned

3,628
08-13-2010, 07:17 AM #15
Thats nothing. The engine sounds great.
ForcedInduction
08-13-2010, 07:17 AM #15

Thats nothing. The engine sounds great.

HughF_UK
GT2256V

140
08-13-2010, 07:32 AM #16
And here is the part load missing and smokiness I was talking about:

http://www.youtube.com/watch?v=xyIe1-fNaZY

The injectors tested okay on my 1950's CAV tester Smile but not at part flow, time to get them done along with the pump I think
HughF_UK
08-13-2010, 07:32 AM #16

And here is the part load missing and smokiness I was talking about:

http://www.youtube.com/watch?v=xyIe1-fNaZY

The injectors tested okay on my 1950's CAV tester Smile but not at part flow, time to get them done along with the pump I think

Alastair E
Moderator?--Nah...

266
08-13-2010, 08:49 AM #17
Thought you said you had blow-by!

That Aint Blow-by! Nowt wrong there!

As to the smoke--That engine hasnt been run for a bit, been bumped around the country, left outside for a while, prolly turned upside-down when removed--or at the least on its side, Its gonna smoke for a bit anyway!

I'll bet the one I just shoved in the garage today will smoke a fair bit next time its run as it sat on its side in the van from Cardiff to Swansea and overnight--no oil in it though....

As to the miss/shake, dont forget--there is no flywheel on it, only the light ring-gear and flex-plate, the slightest imbalance in power-strokes wont be smoothed out as there's no weight there--no flywheel you see!

I'm sure things would be very different with a proper OM.601 flywheel on there, and a good run with fresh oil under load....

--Having said that, just confirm the injection-timing is correct, 'retarded' timing will make a bit of blue-smoke, depending on how retarded it is....

Diesels LIKE a Load to get all the combustion-chambers good and hot, and often will smoke a little after months of dis-use and no load....

I Saw the vids, but did not Hear them--No speakers--but the other guys reckon it Sounds good....

IF you're really not happy with it, I do know of another one--Trouble is, its in Edinbourgh....
This post was last modified: 08-13-2010, 08:58 AM by Alastair E.

[Image: 300TDnoplate.jpg]
Alastair E
08-13-2010, 08:49 AM #17

Thought you said you had blow-by!

That Aint Blow-by! Nowt wrong there!

As to the smoke--That engine hasnt been run for a bit, been bumped around the country, left outside for a while, prolly turned upside-down when removed--or at the least on its side, Its gonna smoke for a bit anyway!

I'll bet the one I just shoved in the garage today will smoke a fair bit next time its run as it sat on its side in the van from Cardiff to Swansea and overnight--no oil in it though....

As to the miss/shake, dont forget--there is no flywheel on it, only the light ring-gear and flex-plate, the slightest imbalance in power-strokes wont be smoothed out as there's no weight there--no flywheel you see!

I'm sure things would be very different with a proper OM.601 flywheel on there, and a good run with fresh oil under load....

--Having said that, just confirm the injection-timing is correct, 'retarded' timing will make a bit of blue-smoke, depending on how retarded it is....

Diesels LIKE a Load to get all the combustion-chambers good and hot, and often will smoke a little after months of dis-use and no load....

I Saw the vids, but did not Hear them--No speakers--but the other guys reckon it Sounds good....

IF you're really not happy with it, I do know of another one--Trouble is, its in Edinbourgh....


[Image: 300TDnoplate.jpg]

HughF_UK
GT2256V

140
01-01-2011, 02:45 PM #18
So, this project has been steadily emptying my bank account Smile

I have received delivery from Finland of the tubular manifold, hx35 and external wastegate:

[Image: 20101213_001.jpg]

Me and my friend, who happens to run a surface coating business Smile decided that we should ceramic the manifold and turbine housing, so I made some masking for the turbine housing and then took the turbo apart:

[Image: 20101217_002.jpg]

I have also put the cossy flywheel in the lathe and started machining it:

[Image: 20101218_003.jpg]

So that the Sachs Racing e34 M5 pressure plate will bolt on Smile:

[Image: 20101218_004.jpg]

That will take the clutch up to 240mm from 228... If I could buy a 240mm friction plate Sad I have mercedes, LUK and Sachs part numbers for a suitable disk, but they are only available as a whole kit, apart from the main dealer, but then it's £233 just for the disk Sad

HughF_UK
01-01-2011, 02:45 PM #18

So, this project has been steadily emptying my bank account Smile

I have received delivery from Finland of the tubular manifold, hx35 and external wastegate:

[Image: 20101213_001.jpg]

Me and my friend, who happens to run a surface coating business Smile decided that we should ceramic the manifold and turbine housing, so I made some masking for the turbine housing and then took the turbo apart:

[Image: 20101217_002.jpg]

I have also put the cossy flywheel in the lathe and started machining it:

[Image: 20101218_003.jpg]

So that the Sachs Racing e34 M5 pressure plate will bolt on Smile:

[Image: 20101218_004.jpg]

That will take the clutch up to 240mm from 228... If I could buy a 240mm friction plate Sad I have mercedes, LUK and Sachs part numbers for a suitable disk, but they are only available as a whole kit, apart from the main dealer, but then it's £233 just for the disk Sad

jeemu
"some people do, some people talk."

457
01-01-2011, 06:31 PM #19
Hey. Looking good Cool
Is it really at you cant bought only a cluch disk?
Shit. We could have send that same time on the exhaust Sad

OM605 600hp diesel drag car build with BMW E30 chassis
jeemu
01-01-2011, 06:31 PM #19

Hey. Looking good Cool
Is it really at you cant bought only a cluch disk?
Shit. We could have send that same time on the exhaust Sad


OM605 600hp diesel drag car build with BMW E30 chassis

HughF_UK
GT2256V

140
01-02-2011, 04:55 AM #20
Jeemu, it seems that all the suppliers can't buy just the disk, it only comes as a kit. The cheapest kit was the one from LUK which was about 150 euros. But last night on ebay I got a w210 new clutch disk, for £11 Smile old stock, no box. For that money if it doesn't fit the gearbox or is not 240mm it can go in the trash.

At least it is something to work with to try and get the clutch built up. What I would really like to get is a sprung, full face ceremettallic clutch disk so that it is a bit stronger than the fibre one. Cintered iron would be a bit agressive I think, but from what I have read, the ceremettallic is not aggressive if full face???
HughF_UK
01-02-2011, 04:55 AM #20

Jeemu, it seems that all the suppliers can't buy just the disk, it only comes as a kit. The cheapest kit was the one from LUK which was about 150 euros. But last night on ebay I got a w210 new clutch disk, for £11 Smile old stock, no box. For that money if it doesn't fit the gearbox or is not 240mm it can go in the trash.

At least it is something to work with to try and get the clutch built up. What I would really like to get is a sprung, full face ceremettallic clutch disk so that it is a bit stronger than the fibre one. Cintered iron would be a bit agressive I think, but from what I have read, the ceremettallic is not aggressive if full face???

HughF_UK
GT2256V

140
05-16-2011, 04:45 PM #21
Ebay finally turned up a clutch disc - the flywheel is nearly back from the shop having the bolt holes all drilled and the face machined.

The manifold and turbo were ceramic coated and are back together and last Friday, Pasi at PP-Diesel started on my pump and injectors. Today I got an email from him saying all is ready to rock and it is chucking out about 90cc's Smile

So perhaps by this weekend I'll be able to run it up Smile

Progress, slow and steady but we're getting there...
HughF_UK
05-16-2011, 04:45 PM #21

Ebay finally turned up a clutch disc - the flywheel is nearly back from the shop having the bolt holes all drilled and the face machined.

The manifold and turbo were ceramic coated and are back together and last Friday, Pasi at PP-Diesel started on my pump and injectors. Today I got an email from him saying all is ready to rock and it is chucking out about 90cc's Smile

So perhaps by this weekend I'll be able to run it up Smile

Progress, slow and steady but we're getting there...

Riverstick
GT2256V

114
05-16-2011, 05:51 PM #22
Nice project....I thought your original plan was to send the injector pump over to Myna to be set up?

" It is far easier to get forgiveness rather than permission"
Riverstick
05-16-2011, 05:51 PM #22

Nice project....I thought your original plan was to send the injector pump over to Myna to be set up?


" It is far easier to get forgiveness rather than permission"

HughF_UK
GT2256V

140
05-17-2011, 02:03 AM #23
the original plan years ago was to go with a myna pump but then I got in touch with Tomnik and got elements from him with a view to having my local bosch shop do the work.

I became a little concerned that my bosch shop had no experience of building these big power M series pumps so started to look further afield and with shipping being so damn cheap thanks to parcels2go and dhl europlus, I sent all the parts including my injectors, to Pasi.
HughF_UK
05-17-2011, 02:03 AM #23

the original plan years ago was to go with a myna pump but then I got in touch with Tomnik and got elements from him with a view to having my local bosch shop do the work.

I became a little concerned that my bosch shop had no experience of building these big power M series pumps so started to look further afield and with shipping being so damn cheap thanks to parcels2go and dhl europlus, I sent all the parts including my injectors, to Pasi.

HughF_UK
GT2256V

140
05-17-2011, 08:23 AM #24
Could a moderator move this to the projects section and rename it something like 'OM606 into W201'?

Cheers!
HughF_UK
05-17-2011, 08:23 AM #24

Could a moderator move this to the projects section and rename it something like 'OM606 into W201'?

Cheers!

Riverstick
GT2256V

114
05-17-2011, 05:19 PM #25
Sounds good Hugh....How much are Pasi charging for the privilige of waving their magic over your injection system....is it that they are cheaper or more accessable than Myna....or perhaps better?

Do you have a contact details of your ceramic coating friend?....as I have some pistons I'm interested in getting coated.

" It is far easier to get forgiveness rather than permission"
Riverstick
05-17-2011, 05:19 PM #25

Sounds good Hugh....How much are Pasi charging for the privilige of waving their magic over your injection system....is it that they are cheaper or more accessable than Myna....or perhaps better?

Do you have a contact details of your ceramic coating friend?....as I have some pistons I'm interested in getting coated.


" It is far easier to get forgiveness rather than permission"

Captain America
Boostin' & Roostin'

2,221
05-18-2011, 02:18 AM #26
(01-01-2011, 02:45 PM)HughF_UK So, this project has been steadily emptying my bank account Smile

I have received delivery from Finland of the tubular manifold, hx35 and external wastegate:

[Image: 20101213_001.jpg]

Me and my friend, who happens to run a surface coating business Smile decided that we should ceramic the manifold and turbine housing, so I made some masking for the turbine housing and then took the turbo apart:

[Image: 20101217_002.jpg]

I have also put the cossy flywheel in the lathe and started machining it:

[Image: 20101218_003.jpg]

So that the Sachs Racing e34 M5 pressure plate will bolt on Smile:

[Image: 20101218_004.jpg]

That will take the clutch up to 240mm from 228... If I could buy a 240mm friction plate Sad I have mercedes, LUK and Sachs part numbers for a suitable disk, but they are only available as a whole kit, apart from the main dealer, but then it's £233 just for the disk Sad

That is the exact same lathe I used at my last job!!!! Old as shit and not all that accurate with the drill on the right side but she did some good work


1982 300D Turbo ... 3,6xxlbs, No fan, No AC, Hood Stack, No ALDA, No rear bumper and stuffed front, A/W Intercooled, Injectors by Greezer and HUGE Pre-Chambers with help from OM616 & Simpler=Better, Fuel Cranked up, 60 Trim Compressor wheel, EGT, EMP, Boost 50" Rigid Radius bar on roof Aux tank for a total of 48 Gal Of Diesel! Odyssey PC-1750 Battery in trunk, 27"x8.5"/R14 Maxxis BigHorn Mud Terrains, In June '14 issue of Off Road Mag

AX15 Jeep Trans swap in progress....

Captain America
05-18-2011, 02:18 AM #26

(01-01-2011, 02:45 PM)HughF_UK So, this project has been steadily emptying my bank account Smile

I have received delivery from Finland of the tubular manifold, hx35 and external wastegate:

[Image: 20101213_001.jpg]

Me and my friend, who happens to run a surface coating business Smile decided that we should ceramic the manifold and turbine housing, so I made some masking for the turbine housing and then took the turbo apart:

[Image: 20101217_002.jpg]

I have also put the cossy flywheel in the lathe and started machining it:

[Image: 20101218_003.jpg]

So that the Sachs Racing e34 M5 pressure plate will bolt on Smile:

[Image: 20101218_004.jpg]

That will take the clutch up to 240mm from 228... If I could buy a 240mm friction plate Sad I have mercedes, LUK and Sachs part numbers for a suitable disk, but they are only available as a whole kit, apart from the main dealer, but then it's £233 just for the disk Sad

That is the exact same lathe I used at my last job!!!! Old as shit and not all that accurate with the drill on the right side but she did some good work



1982 300D Turbo ... 3,6xxlbs, No fan, No AC, Hood Stack, No ALDA, No rear bumper and stuffed front, A/W Intercooled, Injectors by Greezer and HUGE Pre-Chambers with help from OM616 & Simpler=Better, Fuel Cranked up, 60 Trim Compressor wheel, EGT, EMP, Boost 50" Rigid Radius bar on roof Aux tank for a total of 48 Gal Of Diesel! Odyssey PC-1750 Battery in trunk, 27"x8.5"/R14 Maxxis BigHorn Mud Terrains, In June '14 issue of Off Road Mag

AX15 Jeep Trans swap in progress....

HughF_UK
GT2256V

140
05-18-2011, 09:37 AM #27
The 1941 Leblond Regal (I think) was sent to the UK under lease-lend in the war. I'm not sure what it was used for during the war, but afterwards it found its way into the local ice rink here in Bournemouth where it spent most of its life, until the early 80's in the maintenance department making/adjusting/repairing refrigeration pipework couplings and stuff.

We've had it since then, broke a gear in the gearbox in the early 90's so contacted leblond with the serial number (hence we know the history) but the new gear was too expensive. It was repaired with weld and file and has been good as new since then.

The tailstock is aweful, the dials on the slides are very small (as are all old lathes) but it is accurate to a thou most of the time Smile

And yes, I know it needs a new power input cable Sad
HughF_UK
05-18-2011, 09:37 AM #27

The 1941 Leblond Regal (I think) was sent to the UK under lease-lend in the war. I'm not sure what it was used for during the war, but afterwards it found its way into the local ice rink here in Bournemouth where it spent most of its life, until the early 80's in the maintenance department making/adjusting/repairing refrigeration pipework couplings and stuff.

We've had it since then, broke a gear in the gearbox in the early 90's so contacted leblond with the serial number (hence we know the history) but the new gear was too expensive. It was repaired with weld and file and has been good as new since then.

The tailstock is aweful, the dials on the slides are very small (as are all old lathes) but it is accurate to a thou most of the time Smile

And yes, I know it needs a new power input cable Sad

Captain America
Boostin' & Roostin'

2,221
05-18-2011, 04:09 PM #28
Tailstock! that's the word I was looking for...

Cool to know some history. EVERYTHING about that looks the same and I am sure I read Leblond on it somewhere!

In the stand it has two little cubbys on either side right?

And the dial on top is like a scale right?

Sorry to get so off topic, I just got real excited!


1982 300D Turbo ... 3,6xxlbs, No fan, No AC, Hood Stack, No ALDA, No rear bumper and stuffed front, A/W Intercooled, Injectors by Greezer and HUGE Pre-Chambers with help from OM616 & Simpler=Better, Fuel Cranked up, 60 Trim Compressor wheel, EGT, EMP, Boost 50" Rigid Radius bar on roof Aux tank for a total of 48 Gal Of Diesel! Odyssey PC-1750 Battery in trunk, 27"x8.5"/R14 Maxxis BigHorn Mud Terrains, In June '14 issue of Off Road Mag

AX15 Jeep Trans swap in progress....

Captain America
05-18-2011, 04:09 PM #28

Tailstock! that's the word I was looking for...

Cool to know some history. EVERYTHING about that looks the same and I am sure I read Leblond on it somewhere!

In the stand it has two little cubbys on either side right?

And the dial on top is like a scale right?

Sorry to get so off topic, I just got real excited!



1982 300D Turbo ... 3,6xxlbs, No fan, No AC, Hood Stack, No ALDA, No rear bumper and stuffed front, A/W Intercooled, Injectors by Greezer and HUGE Pre-Chambers with help from OM616 & Simpler=Better, Fuel Cranked up, 60 Trim Compressor wheel, EGT, EMP, Boost 50" Rigid Radius bar on roof Aux tank for a total of 48 Gal Of Diesel! Odyssey PC-1750 Battery in trunk, 27"x8.5"/R14 Maxxis BigHorn Mud Terrains, In June '14 issue of Off Road Mag

AX15 Jeep Trans swap in progress....

HughF_UK
GT2256V

140
05-19-2011, 01:48 AM #29
our stand is slightly different, it only has a cupboard on the left hand side and the dial thing on top is a feeds and speeds calculator dial for various metals.

Smile
HughF_UK
05-19-2011, 01:48 AM #29

our stand is slightly different, it only has a cupboard on the left hand side and the dial thing on top is a feeds and speeds calculator dial for various metals.

Smile

Captain America
Boostin' & Roostin'

2,221
05-19-2011, 02:18 AM #30
(05-19-2011, 01:48 AM)HughF_UK the dial thing on top is a feeds and speeds calculator dial for various metals.

Smile

Ahh, yes that's what I meant Wink


1982 300D Turbo ... 3,6xxlbs, No fan, No AC, Hood Stack, No ALDA, No rear bumper and stuffed front, A/W Intercooled, Injectors by Greezer and HUGE Pre-Chambers with help from OM616 & Simpler=Better, Fuel Cranked up, 60 Trim Compressor wheel, EGT, EMP, Boost 50" Rigid Radius bar on roof Aux tank for a total of 48 Gal Of Diesel! Odyssey PC-1750 Battery in trunk, 27"x8.5"/R14 Maxxis BigHorn Mud Terrains, In June '14 issue of Off Road Mag

AX15 Jeep Trans swap in progress....

Captain America
05-19-2011, 02:18 AM #30

(05-19-2011, 01:48 AM)HughF_UK the dial thing on top is a feeds and speeds calculator dial for various metals.

Smile

Ahh, yes that's what I meant Wink



1982 300D Turbo ... 3,6xxlbs, No fan, No AC, Hood Stack, No ALDA, No rear bumper and stuffed front, A/W Intercooled, Injectors by Greezer and HUGE Pre-Chambers with help from OM616 & Simpler=Better, Fuel Cranked up, 60 Trim Compressor wheel, EGT, EMP, Boost 50" Rigid Radius bar on roof Aux tank for a total of 48 Gal Of Diesel! Odyssey PC-1750 Battery in trunk, 27"x8.5"/R14 Maxxis BigHorn Mud Terrains, In June '14 issue of Off Road Mag

AX15 Jeep Trans swap in progress....

HughF_UK
GT2256V

140
05-26-2011, 06:38 AM #31
The flywheel will be finished tomorrow, the pump and injectors are all back from Finland (a walkaround video will be on youtube soon) and my starter has been rebuilt Smile

Next week we should have a running engine Smile
HughF_UK
05-26-2011, 06:38 AM #31

The flywheel will be finished tomorrow, the pump and injectors are all back from Finland (a walkaround video will be on youtube soon) and my starter has been rebuilt Smile

Next week we should have a running engine Smile

HughF_UK
GT2256V

140
06-01-2011, 02:54 PM #32
Dieselpump business Smile

http://youtu.be/VLjT6nGqMZ4
HughF_UK
06-01-2011, 02:54 PM #32

Dieselpump business Smile

http://youtu.be/VLjT6nGqMZ4

Jetmugg
GT2256V

125
06-17-2011, 10:37 AM #33
Any updates to this project?

SteveM
Jetmugg
06-17-2011, 10:37 AM #33

Any updates to this project?

SteveM

HughF_UK
GT2256V

140
01-03-2012, 04:24 PM #34
Look Smile Progress...

[Image: 20120103_008.jpg]

[Image: 20120103_007.jpg]

[Image: 20120102_008.jpg]

[Image: 20120102_006.jpg]

[Image: 20120102_005.jpg]

[Image: 20120102_004h.jpg]

Having major downpipe vs steering box issues at the moment Sad
HughF_UK
01-03-2012, 04:24 PM #34

Look Smile Progress...

[Image: 20120103_008.jpg]

[Image: 20120103_007.jpg]

[Image: 20120102_008.jpg]

[Image: 20120102_006.jpg]

[Image: 20120102_005.jpg]

[Image: 20120102_004h.jpg]

Having major downpipe vs steering box issues at the moment Sad

aaa
GT2256V

913
01-03-2012, 05:23 PM #35
Did you do anything with your clutch release bearing?
aaa
01-03-2012, 05:23 PM #35

Did you do anything with your clutch release bearing?

HughF_UK
GT2256V

140
01-03-2012, 05:31 PM #36
I don't have one yet - I need to try a standard merc 2.3-16 one along with the release fork...
HughF_UK
01-03-2012, 05:31 PM #36

I don't have one yet - I need to try a standard merc 2.3-16 one along with the release fork...

1540
Naturally-aspirated

4
04-24-2012, 02:54 PM #37
what motor mounts are you using?
1540
04-24-2012, 02:54 PM #37

what motor mounts are you using?

willbhere4u
Six in a row make her go!

2,507
04-24-2012, 03:28 PM #38
Turn the turbo backwards and run the exhaust forwards?

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
04-24-2012, 03:28 PM #38

Turn the turbo backwards and run the exhaust forwards?


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

Booster
GT2559V

240
04-28-2012, 02:41 PM #39
Where about's in dorset are you? Must come have a look.

Good project....
Booster
04-28-2012, 02:41 PM #39

Where about's in dorset are you? Must come have a look.

Good project....

Alastair E
Moderator?--Nah...

266
06-18-2012, 11:55 AM #40
(04-24-2012, 02:54 PM)1540 what motor mounts are you using?

At a guess, The original W201 mounts from the original engine...

[Image: 300TDnoplate.jpg]
Alastair E
06-18-2012, 11:55 AM #40

(04-24-2012, 02:54 PM)1540 what motor mounts are you using?

At a guess, The original W201 mounts from the original engine...


[Image: 300TDnoplate.jpg]

JarrusJenkins
Unregistered

 
09-23-2013, 03:54 AM #41
Anymore on this? Id love to do a w201 with an om606/605
JarrusJenkins
09-23-2013, 03:54 AM #41

Anymore on this? Id love to do a w201 with an om606/605

HughF_UK
GT2256V

140
10-10-2013, 07:57 AM #42
It's getting compounded with an m112 - currently working out the mount for that
HughF_UK
10-10-2013, 07:57 AM #42

It's getting compounded with an m112 - currently working out the mount for that

HughF_UK
GT2256V

140
10-10-2013, 10:10 AM #43
Been working on converting this w201 to a steering rack (lots of headache) to try and give me some downpipe clearance:

https://plus.google.com/photos/108319227...JS5ntzayQE

I also had to cut up my kkd manifold (sob sob) and move the wastegate, the plumbing for that is nearly complete.
This post was last modified: 10-10-2013, 10:12 AM by HughF_UK.
HughF_UK
10-10-2013, 10:10 AM #43

Been working on converting this w201 to a steering rack (lots of headache) to try and give me some downpipe clearance:

https://plus.google.com/photos/108319227...JS5ntzayQE


I also had to cut up my kkd manifold (sob sob) and move the wastegate, the plumbing for that is nearly complete.

hooblah
Holset

401
10-10-2013, 03:25 PM #44
Good job Hugh! How long do you think til its up and running?
hooblah
10-10-2013, 03:25 PM #44

Good job Hugh! How long do you think til its up and running?

HughF_UK
GT2256V

140
10-11-2013, 03:37 AM #45
Amar,

I'm working on the subframe rebuild at the moment, but once that is done I'll concentrate on the front end again. I've decided on how I'm going to do the plumbing, I just need some time on the CAD to get the mounting plate done for the eaton, then make a new snout.

I'm aiming to have it finished by Retro show '14 for the 190 GTG
HughF_UK
10-11-2013, 03:37 AM #45

Amar,

I'm working on the subframe rebuild at the moment, but once that is done I'll concentrate on the front end again. I've decided on how I'm going to do the plumbing, I just need some time on the CAD to get the mounting plate done for the eaton, then make a new snout.

I'm aiming to have it finished by Retro show '14 for the 190 GTG

Hario'
C300TD Wagon (W202)

894
01-23-2014, 03:28 PM #46
This thread seems to have stagnated?




Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]
Hario'
01-23-2014, 03:28 PM #46

This thread seems to have stagnated?





Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]

 
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