MW IP tear down/rebuild and stuff. REALLY interesting info.

winmutt

bitbanger

3,468

01-02-2009, 05:55 PM #1

This is for an International but a pump is a pump

I recommend reading through all of this.

All files are located @ http://superturbodiesel.com/benz/pump/

Figure 7. Electric Shut-Off Control On Robert Bosch "Mw" Pump
MW Injection Pump
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
MW Injection Pump - Cont
Nozzles
Nozzles - Cont
Nozzles - Cont
Nozzles - Cont
Forward
Introduction
Figure 1. MW Fuel Injection Pump
Figure 3. Four Principle Plunger Positions Of Injection Cycle
Figure 3. Four Principle Plunger Positions Of Injection Cycle
Figure 4. Fuel System Flow
Figure 5. Helix And Charging Port Metering Positions
Figure 7. Cut-Away View Of Governor Assembly
Figure 8. Exploded View Of Fuel Injection Nozzle And Holder Assembly
Pump Specifications
Tools
General
Figure 9. Torque
Figure 1. Injection Pump Mounted In Holding Fixture
Figure 1. Injection Pump Mounted In Holding Fixture
Figure 4. Exploded View Of Pump Housing
Legend For Figure 57
Figure 5. Exploded View Of Governor
Legend For Figure 58
Figure 7. Aneroid Assembly
Figure 7. Aneroid Assembly
Figure 9. Removing Guide Pin
Figure 9. Removing Guide Pin
Figure 13. Removing Guide Bushing
Figure 13. Removing Guide Bushing
Figure 19. Removing Side Plugs
Figure 19. Removing Side Plugs
Figure 23. Installing Tappet Holder
Figure 23. Installing Tappet Holder
Figure 24. Camshaft Removal
Figure 24. Camshaft Removal
Figure 28. Rack Positioning
Figure 28. Rack Positioning
Figure 32. Exploded View Of Aneroid
Figure 32. Exploded View Of Aneroid
Figure 33. Exploded View Of Fuel Supply Pump
Figure 33. Exploded View Of Fuel Supply Pump
Cleaning And Inspection
Cleaning And Inspection
Figure 2. Checking Flyweight Trail Build-Up
Figure 2. Checking Flyweight Trail Build-Up
Figure 3. Exploded View Of Flyweight Springs
Figure 3. Exploded View Of Flyweight Springs
Figure 7. Old Vs. New Fuel Return Hose With Orifice Fitting
Figure 7. Old Vs. New Fuel Return Hose With Orifice Fitting
Figure 3. Install Plunger Retainers
Figure 3. Install Plunger Retainers
Figure 4. Control Sleeve Ball Positioning
Figure 4. Control Sleeve Ball Positioning
Figure 7. Tappet Positioning
Figure 7. Tappet Positioning
Figure 9. Install Drive End Bearing Plate
Figure 9. Install Drive End Bearing Plate
Figure 10. Installing Flyweight Assembly
Figure 10. Installing Flyweight Assembly
Figure 13. Basic Setting Of S-Plate
Figure 13. Basic Setting Of S-Plate
Figure 16. Accelerator Lever Assembly
Figure 16. Accelerator Lever Assembly
Figure 18. Rack Link And Stop Shackle In Excess Fuel
Figure 18. Rack Link And Stop Shackle In Excess Fuel
Injection Pump Calibration
Injection Pump Calibration
Figure 2. Installing Dial Indicator (Rack Gauge)
Figure 2. Installing Dial Indicator (Rack Gauge)
Figure 4. Inserting Adjusting Spacers
Figure 4. Inserting Adjusting Spacers
Figure 6. Making Preliminary Governor Cut-Off Adjustment
Figure 7. Adjusting Hi-Idle Rack Position
Figure 8. Adjusting Lo-Ldle Position
Figure 8. Adjusting Lo-Ldle Position
Figure 10. Adjusting Aneroid Cutback
Figure 11. Adjusting External Stop Bracket
Figure 11. Adjusting External Stop Bracket
Check Start Fuel Quantity
Injection Pump And Engine Test Data
Calibration Data
Calibration Data
Fig. 2. Air Being Forced Into Engine
Fig. 2. Air Being Forced Into Engine
Fig. 4. Turbocharger Cycle
Fig. 4. Turbocharger Cycle
Fig. 5. Air And Exhaust Flow In Turbocharged Engine
General Maintenance And Cleaning Procedures
Fig. 7. Dt-466 Turbocharger (Exploded View)
Fig. 8. Checking Axial End Play
Fig. 8. Checking Axial End Play
Fig. 11. Related Positions Of Parts
Fig. 11. Related Positions Of Parts
Fig. 13. Removing Center Housing From Turbine Housing
Fig. 13. Removing Center Housing From Turbine Housing
Fig. 16. Separating Compressor Wheel From Turbine Shaft
Fig. 16. Separating Compressor Wheel From Turbine Shaft
Service Manual
Service Manual
Turbine Wheel And Shaft
Dt-466 Turbocharger
Dt-466 Turbocharger
Dt-466 Turbocharger - Cont
Specifications
Torque Chart
Trouble Shooting

This post was last modified: 01-02-2009, 06:06 PM by winmutt.

winmutt

totaldisaster

winmutt