IP INSTALLATION AND TIMING
IP INSTALLATION AND TIMING
i am searching everywhere on the site and on the net and i dont find how to time correctly an ip to a disturbed engine,you know if i have a gas engine out of time on the distributor i put the marks on 0 and then i point the rotor to the number one tower on the cap.i read somewhere about a wire to put somewhere but i dont know ,im just talking about if i want to replace an ip and somebody turned the ip or the engine how i do it
Well I'm tired of smoke at idle. I can turn down the pump for less smoke under load, but I still get too much smoke at idle. I'm sure it's timing. I've got it set at around 24- which direction should I move it- less meaning like 22 or more like 26? On a related issue I have horrible shifts- much to hard unless I am at full load (foot to the floor all the time). My stock modified pump gave perfect shifts all the time under any condition. Help there?
(09-01-2011, 06:09 PM)MTUPower Well I'm tired of smoke at idle. I can turn down the pump for less smoke under load, but I still get too much smoke at idle. I'm sure it's timing. I've got it set at around 24- which direction should I move it- less meaning like 22 or more like 26? On a related issue I have horrible shifts- much to hard unless I am at full load (foot to the floor all the time). My stock modified pump gave perfect shifts all the time under any condition. Help there?
Hi,
idle smoke is too low fuel pressure.
Measure the pressure between filter and IP I bet is goes zero under load.
First check/replace your fuel filter, then replace your check valves in your lift pump. Both will not solve the issue but reduces smoke. The final solution is either to add an electric lift pump or to replace the lift pump by one out of a MW-pump off a truck.
I did this recently (had to cut off the flange parts and weld it to fit on my M-pump). The difference is shocking.
About your shifts: For sure you have a leak in the vac line to or from the IP VCV.
Check and report back.
Tom
(09-01-2011, 06:09 PM)MTUPower Well I'm tired of smoke at idle. I can turn down the pump for less smoke under load, but I still get too much smoke at idle. I'm sure it's timing. I've got it set at around 24- which direction should I move it- less meaning like 22 or more like 26? On a related issue I have horrible shifts- much to hard unless I am at full load (foot to the floor all the time). My stock modified pump gave perfect shifts all the time under any condition. Help there?
I have new fuel filters with no effect. I turned down the amount of fuel and the higher rpm smoke is not as bad, but the idle smoke is still there, but reduced a lesser amount. The lesser fuel also helped with the hard shifts. I may have to try the electric fuel pump- have an idea or product solution? At some point in time I'll need to go to a VNT in order to take advantage of the myna pump.
The ideal way, I think would probably be to delete the lift pump and run a Walbro GSL-392 or a Fuelab Prodigy fuel pump and a fuelab FPR and a inline filter you need to have something thats rated at 30+ psi as for gph these guys could give you a better answer.
I guess I'd have to be sure the advice is good because I'd spend close to $200 for the pump and related stuff + time to install it myself. If it does not stop the smoke what good it would it do otherwise? Are there other things it would help with? I'm not rich or have loads of time on my hands....
(09-06-2011, 08:57 PM)MTUPower I guess I'd have to be sure the advice is good because I'd spend close to $200 for the pump and related stuff + time to install it myself. If it does not stop the smoke what good it would it do otherwise? Are there other things it would help with? I'm not rich or have loads of time on my hands....
(09-06-2011, 08:57 PM)MTUPower I guess I'd have to be sure the advice is good because I'd spend close to $200 for the pump and related stuff + time to install it myself. If it does not stop the smoke what good it would it do otherwise? Are there other things it would help with? I'm not rich or have loads of time on my hands....
(09-06-2011, 09:44 PM)tomnik delivery valves causing post spray of the nozzles...And low fuel pressure causes delivery valve to post spray?
Tom
(09-06-2011, 09:44 PM)tomnik delivery valves causing post spray of the nozzles...And low fuel pressure causes delivery valve to post spray?
Tom
(09-07-2011, 05:19 AM)MTUPower And low fuel pressure causes delivery valve to post spray?
If I install the extra FP will I have to remove the lift pump on my IP or can I just leave it there and between the fuel cell and the IP install the electric FP?
Will I need a primary filter before the EFP? (why not)
(09-07-2011, 05:19 AM)MTUPower And low fuel pressure causes delivery valve to post spray?
If I install the extra FP will I have to remove the lift pump on my IP or can I just leave it there and between the fuel cell and the IP install the electric FP?
Will I need a primary filter before the EFP? (why not)
I may be buying the walbro soon then. Next I have to find the ignition wires so that it turns on when the car is running and off when it's not. I'll need a check valve to install also I assume.
Hello folks- quick question- could a fuel pump from a gasser V8 m117 Mercedes be used in place of a aftermarket fuel pump? I could get one of those from the junkyards easily and it'd be cheap. Any reason why not? thanks!
(09-27-2011, 12:41 PM)Hercules Used a EFI pump to remove trans. fluid from dip stick when over filled,tried several cis pumps but those would not pump the heavier fluid,good luck.so you think the gasser fuel pump from a MB would work, or not?
(09-27-2011, 12:41 PM)Hercules Used a EFI pump to remove trans. fluid from dip stick when over filled,tried several cis pumps but those would not pump the heavier fluid,good luck.so you think the gasser fuel pump from a MB would work, or not?
Hi,
my statement in post #4 and #10 about fuel pressure and idle smoke in combination with Floyd elements (on a 603 turbo engine) is not really true or better I have to add the latest tests:
After having 1.5 bar fuel pressure at idel AND idle smoke I altered the timing.
First I advanced up to 26 deg BTDC but without change then I retarded and idle smoke is gone.
I have to say that I run on veggie and checked timing with flash light and piezo clamp.
Now I am at 14 deg BTDC (instead of 24). No idle smoke, less black smoke under load, unbelievable smooth running engine.
First impression is a bit less responsive, but 60-130 Km/h acceleration test shows absolutely no difference.
Could not test drive for long time neither EGT install finished (as I had to leave for a business trip) but this seems to be the sweet point.
Tom
Smoke at idle is usually early or late ignition or bad compression, not enough heat in combustionchamber.
The bad compression / late ignition you can smell in the exhaustpipe, a special smell that you cant miss.
Inlet feedpressure usually dont have anything with smoke to do. If the inletpressure is to low, it starts to missfire at load and high rpm.
Tomnik, Why 24 degrees? And was the 24 degrees dynamic at idle? If so, you are on 28-29 BTDC at part or full load, and that is way out wrong. Didn´t the engine knock hard for you?
I put in the pump at 13 degrees after on engine, I set the pump 16 degrees offset in bench, that gives me 19 degrees at full load, Floyd redarded notch gives 2 pumpdegrees ( 4 eng) at 8-10 cc @300 rpm.
So it ends up at app 15 degrees at Idle, so I understand that the enginge is smoot and smokefree on idle, my always is. its perfect timed.
(09-27-2011, 07:26 PM)MTUPower(09-27-2011, 12:41 PM)Hercules Used a EFI pump to remove trans. fluid from dip stick when over filled,tried several cis pumps but those would not pump the heavier fluid,good luck.so you think the gasser fuel pump from a MB would work, or not?
(09-27-2011, 07:26 PM)MTUPower(09-27-2011, 12:41 PM)Hercules Used a EFI pump to remove trans. fluid from dip stick when over filled,tried several cis pumps but those would not pump the heavier fluid,good luck.so you think the gasser fuel pump from a MB would work, or not?
(09-27-2011, 11:39 PM)tomnik Hi,
my statement in post #4 ...
Tom
(09-28-2011, 03:24 AM)dieselmeken Smoke at idle ...So both of you believe at this time I ought to change the timing to around 13-14 BTDC?
(09-27-2011, 11:39 PM)tomnik Hi,
my statement in post #4 ...
Tom
(09-28-2011, 03:24 AM)dieselmeken Smoke at idle ...So both of you believe at this time I ought to change the timing to around 13-14 BTDC?
(09-28-2011, 03:53 PM)MTUPower(09-27-2011, 11:39 PM)tomnik Hi,
my statement in post #4 ...
Tom(09-28-2011, 03:24 AM)dieselmeken Smoke at idle ...So both of you believe at this time I ought to change the timing to around 13-14 BTDC?
At least this took away the idle smoke.
But keep a look on EGTs.
Also keep in mind that my values are valid with Floyd elements with the retarding edge.
Inform us about your results.
Tom
(09-28-2011, 03:53 PM)MTUPower(09-27-2011, 11:39 PM)tomnik Hi,
my statement in post #4 ...
Tom(09-28-2011, 03:24 AM)dieselmeken Smoke at idle ...So both of you believe at this time I ought to change the timing to around 13-14 BTDC?
(09-28-2011, 03:53 PM)MTUPower(09-27-2011, 11:39 PM)tomnik Hi,
my statement in post #4 ...
Tom(09-28-2011, 03:24 AM)dieselmeken Smoke at idle ...So both of you believe at this time I ought to change the timing to around 13-14 BTDC?
(09-28-2011, 03:53 PM)MTUPower(09-27-2011, 11:39 PM)tomnik Hi,
my statement in post #4 ...
Tom(09-28-2011, 03:24 AM)dieselmeken Smoke at idle ...So both of you believe at this time I ought to change the timing to around 13-14 BTDC?
The engine start easily and there is no change in smoke with power to the glow plugs. I had no issues with the stock IP and my last compression check showed even reading at all cylinders. I have a myna pump- not the floyd elements. I'd love to call but your in Sweden and I'm not. I'll try the timing at 19 and report back.
changed timing to 19 degrees and no smoke at idle. Very little smoke at most pedal positions except when stomped on from a dead stop, and then it's a monster cloud. No official tests but it seems a bit more quiet and a tad slower. Still, the no smoke when I'm at a stop light or when moving very slow in the elementary school drop off line is much much better. I hated having smoke at idle. Now onto more changes for more power!
While it does have nearly all the smoking issues resolved, there is considerably less power than with the 24 degree timing at it's highest fuel delivery level, and the boost at the 24 degree level reached close to 25 and now it's top level is around 15. Strangely enough it reaches 15 early and then goes LOWER with increasing rpm to the shift point. Otherwise it's seems great. Now on occasion it stumbles after starting during the 30 second warm up. Newish glow plugs and never stumbled prior.
Will the 19 degree timing cause less full power?
(10-17-2011, 04:46 PM)MTUPower While it does have nearly all the smoking issues resolved, there is considerably less power than with the 24 degree timing at it's highest fuel delivery level, and the boost at the 24 degree level reached close to 25 and now it's top level is around 15. Strangely enough it reaches 15 early and then goes LOWER with increasing rpm to the shift point. Otherwise it's seems great. Now on occasion it stumbles after starting during the 30 second warm up. Newish glow plugs and never stumbled prior.
Will the 19 degree timing cause less full power?
Have you done a dynotest so you know where you are? Have you tested the backpressure in the exhaustmainfold and compared to the 24 degrees timing?
Do you have black smoke att full throttle and full load?
(10-17-2011, 04:46 PM)MTUPower While it does have nearly all the smoking issues resolved, there is considerably less power than with the 24 degree timing at it's highest fuel delivery level, and the boost at the 24 degree level reached close to 25 and now it's top level is around 15. Strangely enough it reaches 15 early and then goes LOWER with increasing rpm to the shift point. Otherwise it's seems great. Now on occasion it stumbles after starting during the 30 second warm up. Newish glow plugs and never stumbled prior.
Will the 19 degree timing cause less full power?
(10-18-2011, 12:39 AM)dieselmeken Have you done a dynotest so you know where you are? Have you tested the backpressure in the exhaustmainfold and compared to the 24 degrees timing?No black smoke at full throttle at any speed- only from a dead stop full throttle at the start. No smoke at any speed in daylight- but in the night with a following car's headlights I can see some (not much) smoke. Before at 24 degrees I could see smoke in the headlights no matter how slowly I tried to accelerate.
Do you have black smoke att full throttle and full load?
(10-18-2011, 12:39 AM)dieselmeken Have you done a dynotest so you know where you are? Have you tested the backpressure in the exhaustmainfold and compared to the 24 degrees timing?No black smoke at full throttle at any speed- only from a dead stop full throttle at the start. No smoke at any speed in daylight- but in the night with a following car's headlights I can see some (not much) smoke. Before at 24 degrees I could see smoke in the headlights no matter how slowly I tried to accelerate.
Do you have black smoke att full throttle and full load?
Personally, I would upgrade the exhaust & turbo with intercooling first. Then advance timing to tune it from where you are..
Ed
(10-18-2011, 07:52 PM)yankneck696 Personally, I would upgrade the exhaust & turbo with intercooling first. Then advance timing to tune it from where you are..Ed- It's already got an IC, and changing the turbo to anything other than a VGT is not really in the cards- it's a daily driver. The exhaust already has the rear muffler gone, but the rest is stock. Making this or other modifications to the car is not the question here, but I appreciate the advice. The question now is purely about timing and it's relation to power and smoke.
Ed
(10-18-2011, 07:52 PM)yankneck696 Personally, I would upgrade the exhaust & turbo with intercooling first. Then advance timing to tune it from where you are..Ed- It's already got an IC, and changing the turbo to anything other than a VGT is not really in the cards- it's a daily driver. The exhaust already has the rear muffler gone, but the rest is stock. Making this or other modifications to the car is not the question here, but I appreciate the advice. The question now is purely about timing and it's relation to power and smoke.
Ed