STD Tuning Engine Swedish made exhaust manifold flanges for OM603, OM606

Swedish made exhaust manifold flanges for OM603, OM606

Swedish made exhaust manifold flanges for OM603, OM606

 
  • 2 Vote(s) - 5 Average
 
HoleshotHolset
Holset

379
08-18-2011, 11:41 PM #1
One-piece flange for OM606:
http://shop.klracing.se/sv/artiklar/flan...-10mm.html

Two-piece flange for OM606:
http://shop.klracing.se/sv/artiklar/flan...-10mm.html

One-piece flange for OM603:
http://shop.klracing.se/sv/artiklar/flan...-10mm.html

I tried to put the one-piece OM606 flange in the virtual shopping cart...and I don't know Swedish...but based on the fact that it gave me a "go ahead" and a "go back" option - that tells me that they don't stock them and that you will get it when it's ready. Not the end of the world by any stretch of the imagination...but a word of caution.

Beers,

Matt

'07 W211 OM642
'95 W124.131/722.435, 211k - daily driver/Superturbo project - OM606.962 with "M" pump...under construction! (build thread here)
'99 W210.025 - gone, but not forgotten
'94 Dodge/Cummins - gone, but not forgotten
HoleshotHolset
08-18-2011, 11:41 PM #1

One-piece flange for OM606:
http://shop.klracing.se/sv/artiklar/flan...-10mm.html

Two-piece flange for OM606:
http://shop.klracing.se/sv/artiklar/flan...-10mm.html

One-piece flange for OM603:
http://shop.klracing.se/sv/artiklar/flan...-10mm.html

I tried to put the one-piece OM606 flange in the virtual shopping cart...and I don't know Swedish...but based on the fact that it gave me a "go ahead" and a "go back" option - that tells me that they don't stock them and that you will get it when it's ready. Not the end of the world by any stretch of the imagination...but a word of caution.

Beers,

Matt


'07 W211 OM642
'95 W124.131/722.435, 211k - daily driver/Superturbo project - OM606.962 with "M" pump...under construction! (build thread here)
'99 W210.025 - gone, but not forgotten
'94 Dodge/Cummins - gone, but not forgotten

iheartboost
Holset

422
08-19-2011, 09:21 AM #2
thats a pretty good price. i may have to buy one when im ready for a different manifold.

1998 E300TD 7.5mm pump and hx35 to come!
00 Mustang gt drift car

iheartboost
08-19-2011, 09:21 AM #2

thats a pretty good price. i may have to buy one when im ready for a different manifold.


1998 E300TD 7.5mm pump and hx35 to come!
00 Mustang gt drift car

HoleshotHolset
Holset

379
08-21-2011, 01:11 PM #3
I just ordered a one-piece manifold flange for the OM606 from KL Racing in Sweden.
Total price (including shipping) = 105 Euro

I will take pictures and show fitment on one of the OM606's when it arrives.

Beers,

Matt
This post was last modified: 08-21-2011, 01:11 PM by HoleshotHolset.

'07 W211 OM642
'95 W124.131/722.435, 211k - daily driver/Superturbo project - OM606.962 with "M" pump...under construction! (build thread here)
'99 W210.025 - gone, but not forgotten
'94 Dodge/Cummins - gone, but not forgotten
HoleshotHolset
08-21-2011, 01:11 PM #3

I just ordered a one-piece manifold flange for the OM606 from KL Racing in Sweden.
Total price (including shipping) = 105 Euro

I will take pictures and show fitment on one of the OM606's when it arrives.

Beers,

Matt


'07 W211 OM642
'95 W124.131/722.435, 211k - daily driver/Superturbo project - OM606.962 with "M" pump...under construction! (build thread here)
'99 W210.025 - gone, but not forgotten
'94 Dodge/Cummins - gone, but not forgotten

jonbobshinigin
Holset

292
08-22-2011, 08:38 PM #4
So...what exactly is the purpose of having a flange? Is it just to create clearance?

1987 300TDT - 260,000 Miles
>>275HP OM603 Project Profile here<<

jonbobshinigin
08-22-2011, 08:38 PM #4

So...what exactly is the purpose of having a flange? Is it just to create clearance?


1987 300TDT - 260,000 Miles
>>275HP OM603 Project Profile here<<

HoleshotHolset
Holset

379
08-22-2011, 11:52 PM #5
(08-22-2011, 08:38 PM)jonbobshinigin So...what exactly is the purpose of having a flange? Is it just to create clearance?

The flange allows me to weld up a custom tubular exhaust manifold. Cool

Beers,

Matt

'07 W211 OM642
'95 W124.131/722.435, 211k - daily driver/Superturbo project - OM606.962 with "M" pump...under construction! (build thread here)
'99 W210.025 - gone, but not forgotten
'94 Dodge/Cummins - gone, but not forgotten
HoleshotHolset
08-22-2011, 11:52 PM #5

(08-22-2011, 08:38 PM)jonbobshinigin So...what exactly is the purpose of having a flange? Is it just to create clearance?

The flange allows me to weld up a custom tubular exhaust manifold. Cool

Beers,

Matt


'07 W211 OM642
'95 W124.131/722.435, 211k - daily driver/Superturbo project - OM606.962 with "M" pump...under construction! (build thread here)
'99 W210.025 - gone, but not forgotten
'94 Dodge/Cummins - gone, but not forgotten

EDH_Performance
Holset

537
08-23-2011, 05:51 AM #6
I just bought oneSmile
EDH_Performance
08-23-2011, 05:51 AM #6

I just bought oneSmile

HoleshotHolset
Holset

379
08-24-2011, 10:52 PM #7
From our friends at KKD Motorsport in Finland:

Tubular exhaust manifold for OM606 - it is a thing of beauty:
http://www.kkdmotorsport.com/kauppa.php?...1270679050

"Jeemu style" tubular exhaust manifold for OM605:
http://www.kkdmotorsport.com/kauppa.php?...1270679050

Tubular exhaust manifold for OM603 with provisions for external wastegate (very nice!):
http://www.kkdmotorsport.com/kauppa.php?...1270679050

Beers,

Matt

'07 W211 OM642
'95 W124.131/722.435, 211k - daily driver/Superturbo project - OM606.962 with "M" pump...under construction! (build thread here)
'99 W210.025 - gone, but not forgotten
'94 Dodge/Cummins - gone, but not forgotten
HoleshotHolset
08-24-2011, 10:52 PM #7

From our friends at KKD Motorsport in Finland:

Tubular exhaust manifold for OM606 - it is a thing of beauty:
http://www.kkdmotorsport.com/kauppa.php?...1270679050

"Jeemu style" tubular exhaust manifold for OM605:
http://www.kkdmotorsport.com/kauppa.php?...1270679050

Tubular exhaust manifold for OM603 with provisions for external wastegate (very nice!):
http://www.kkdmotorsport.com/kauppa.php?...1270679050

Beers,

Matt


'07 W211 OM642
'95 W124.131/722.435, 211k - daily driver/Superturbo project - OM606.962 with "M" pump...under construction! (build thread here)
'99 W210.025 - gone, but not forgotten
'94 Dodge/Cummins - gone, but not forgotten

jonbobshinigin
Holset

292
08-24-2011, 10:57 PM #8
I'm feeling insecure about my euro manifold now...

1987 300TDT - 260,000 Miles
>>275HP OM603 Project Profile here<<

jonbobshinigin
08-24-2011, 10:57 PM #8

I'm feeling insecure about my euro manifold now...


1987 300TDT - 260,000 Miles
>>275HP OM603 Project Profile here<<

HoleshotHolset
Holset

379
08-27-2011, 09:01 AM #9
(08-24-2011, 10:57 PM)jonbobshinigin I'm feeling insecure about my euro manifold now...

I hear ya - after seeing those Finnish manifolds, I'm not so sure I can make anything myself that will hold a candle to what they came up with. However, with the price of the flange from Sweden and some weld ells, I can experiment a bit and have some fun. Smile

Beers,

Matt

'07 W211 OM642
'95 W124.131/722.435, 211k - daily driver/Superturbo project - OM606.962 with "M" pump...under construction! (build thread here)
'99 W210.025 - gone, but not forgotten
'94 Dodge/Cummins - gone, but not forgotten
HoleshotHolset
08-27-2011, 09:01 AM #9

(08-24-2011, 10:57 PM)jonbobshinigin I'm feeling insecure about my euro manifold now...

I hear ya - after seeing those Finnish manifolds, I'm not so sure I can make anything myself that will hold a candle to what they came up with. However, with the price of the flange from Sweden and some weld ells, I can experiment a bit and have some fun. Smile

Beers,

Matt


'07 W211 OM642
'95 W124.131/722.435, 211k - daily driver/Superturbo project - OM606.962 with "M" pump...under construction! (build thread here)
'99 W210.025 - gone, but not forgotten
'94 Dodge/Cummins - gone, but not forgotten

jonbobshinigin
Holset

292
08-27-2011, 10:56 PM #10
You guys get some CAD templatesor whatever is used an I can get some flanges cut I bet. A place I used to work has a plasma machine.

1987 300TDT - 260,000 Miles
>>275HP OM603 Project Profile here<<

jonbobshinigin
08-27-2011, 10:56 PM #10

You guys get some CAD templatesor whatever is used an I can get some flanges cut I bet. A place I used to work has a plasma machine.


1987 300TDT - 260,000 Miles
>>275HP OM603 Project Profile here<<

HoleshotHolset
Holset

379
08-28-2011, 10:41 PM #11
If only I were better at using SolidWorks, I'd take you up on that offer.

Beers,

Matt

'07 W211 OM642
'95 W124.131/722.435, 211k - daily driver/Superturbo project - OM606.962 with "M" pump...under construction! (build thread here)
'99 W210.025 - gone, but not forgotten
'94 Dodge/Cummins - gone, but not forgotten
HoleshotHolset
08-28-2011, 10:41 PM #11

If only I were better at using SolidWorks, I'd take you up on that offer.

Beers,

Matt


'07 W211 OM642
'95 W124.131/722.435, 211k - daily driver/Superturbo project - OM606.962 with "M" pump...under construction! (build thread here)
'99 W210.025 - gone, but not forgotten
'94 Dodge/Cummins - gone, but not forgotten

HoleshotHolset
Holset

379
09-15-2011, 12:24 AM #12
Got my flange last week...this is the only picture I have of it so far.
It was definitely cut on a plasma table - so far I'm impressed with the quality based only on a quick visual inspection.

   

Beers,

Matt

'07 W211 OM642
'95 W124.131/722.435, 211k - daily driver/Superturbo project - OM606.962 with "M" pump...under construction! (build thread here)
'99 W210.025 - gone, but not forgotten
'94 Dodge/Cummins - gone, but not forgotten
HoleshotHolset
09-15-2011, 12:24 AM #12

Got my flange last week...this is the only picture I have of it so far.
It was definitely cut on a plasma table - so far I'm impressed with the quality based only on a quick visual inspection.

   

Beers,

Matt


'07 W211 OM642
'95 W124.131/722.435, 211k - daily driver/Superturbo project - OM606.962 with "M" pump...under construction! (build thread here)
'99 W210.025 - gone, but not forgotten
'94 Dodge/Cummins - gone, but not forgotten

oel_brenner
GT2256V

146
09-29-2011, 09:20 AM #13
(09-15-2011, 12:24 AM)HoleshotHolset Got my flange last week...this is the only picture I have of it so far.
It was definitely cut on a plasma table - so far I'm impressed with the quality based only on a quick visual inspection.


do you have any more pics ?
how did you order it ? online ?

Have you started welding on it yet ?

cars
1991 W126 350SDL turbodiesel
1987 W124 E300D turbodiesel
1987 W126 300SDL turbodiesel
1984 W107 SL300D turbodiesel
1974 W115 /8 300D diesel

trucks
2001 Dodge RAM 3500 4x4 Cummins turbodiesel

boats
1974 Uniflite "Salty Dog" powered by
2x OM617.951 Mercedes Benz 5Cyl turbodiesels
oel_brenner
09-29-2011, 09:20 AM #13

(09-15-2011, 12:24 AM)HoleshotHolset Got my flange last week...this is the only picture I have of it so far.
It was definitely cut on a plasma table - so far I'm impressed with the quality based only on a quick visual inspection.


do you have any more pics ?
how did you order it ? online ?

Have you started welding on it yet ?


cars
1991 W126 350SDL turbodiesel
1987 W124 E300D turbodiesel
1987 W126 300SDL turbodiesel
1984 W107 SL300D turbodiesel
1974 W115 /8 300D diesel

trucks
2001 Dodge RAM 3500 4x4 Cummins turbodiesel

boats
1974 Uniflite "Salty Dog" powered by
2x OM617.951 Mercedes Benz 5Cyl turbodiesels

George3soccer
Holset

373
09-29-2011, 10:35 AM #14
Looking to pick up one of those 603 manifolds, in the next few months if everything line up correctly. Let you guys know when I do recieve it.

Mb 1984 w201 om603 swap.
Mb 1986 w201 190E 2.3-16v
Mb 2004 w203 C230k
George3soccer
09-29-2011, 10:35 AM #14

Looking to pick up one of those 603 manifolds, in the next few months if everything line up correctly. Let you guys know when I do recieve it.


Mb 1984 w201 om603 swap.
Mb 1986 w201 190E 2.3-16v
Mb 2004 w203 C230k

HoleshotHolset
Holset

379
11-10-2011, 12:36 AM #15
(09-29-2011, 09:20 AM)oel_brenner do you have any more pics ?
how did you order it ? online ?
Have you started welding on it yet ?

No.

The site is not in English so you have to click around a bit - no worries, their sales/support staff speak English perfectly well via email: http://shop.klracing.se/

No - not yet. It's currently sitting on the floor behind the driver's seat of my totaled W210.

Beers,

Matt

'07 W211 OM642
'95 W124.131/722.435, 211k - daily driver/Superturbo project - OM606.962 with "M" pump...under construction! (build thread here)
'99 W210.025 - gone, but not forgotten
'94 Dodge/Cummins - gone, but not forgotten
HoleshotHolset
11-10-2011, 12:36 AM #15

(09-29-2011, 09:20 AM)oel_brenner do you have any more pics ?
how did you order it ? online ?
Have you started welding on it yet ?

No.

The site is not in English so you have to click around a bit - no worries, their sales/support staff speak English perfectly well via email: http://shop.klracing.se/

No - not yet. It's currently sitting on the floor behind the driver's seat of my totaled W210.

Beers,

Matt


'07 W211 OM642
'95 W124.131/722.435, 211k - daily driver/Superturbo project - OM606.962 with "M" pump...under construction! (build thread here)
'99 W210.025 - gone, but not forgotten
'94 Dodge/Cummins - gone, but not forgotten

oel_brenner
GT2256V

146
11-10-2011, 08:57 AM #16
I decided to make my own Smile

http://www.superturbodiesel.com/std/show...p?tid=3085

thanks for the info though.

cars
1991 W126 350SDL turbodiesel
1987 W124 E300D turbodiesel
1987 W126 300SDL turbodiesel
1984 W107 SL300D turbodiesel
1974 W115 /8 300D diesel

trucks
2001 Dodge RAM 3500 4x4 Cummins turbodiesel

boats
1974 Uniflite "Salty Dog" powered by
2x OM617.951 Mercedes Benz 5Cyl turbodiesels
oel_brenner
11-10-2011, 08:57 AM #16

I decided to make my own Smile

http://www.superturbodiesel.com/std/show...p?tid=3085

thanks for the info though.


cars
1991 W126 350SDL turbodiesel
1987 W124 E300D turbodiesel
1987 W126 300SDL turbodiesel
1984 W107 SL300D turbodiesel
1974 W115 /8 300D diesel

trucks
2001 Dodge RAM 3500 4x4 Cummins turbodiesel

boats
1974 Uniflite "Salty Dog" powered by
2x OM617.951 Mercedes Benz 5Cyl turbodiesels

iheartboost
Holset

422
11-10-2011, 04:58 PM #17
so ya dont want your euro 603 mani jonbob? ill take it Wink

1998 E300TD 7.5mm pump and hx35 to come!
00 Mustang gt drift car

iheartboost
11-10-2011, 04:58 PM #17

so ya dont want your euro 603 mani jonbob? ill take it Wink


1998 E300TD 7.5mm pump and hx35 to come!
00 Mustang gt drift car

EDH_Performance
Holset

537
12-04-2011, 01:44 PM #18
I bought the one piece OM606 flange and made this fo my W201 190DSmile
[Image: IMG_3238.jpg]
[Image: IMG_3241.jpg]

Stock vs beauty:

[Image: IMG_3285.jpg]
[Image: IMG_3286.jpg]
[Image: IMG_3291.jpg]

EDH_Performance
12-04-2011, 01:44 PM #18

I bought the one piece OM606 flange and made this fo my W201 190DSmile
[Image: IMG_3238.jpg]
[Image: IMG_3241.jpg]

Stock vs beauty:

[Image: IMG_3285.jpg]
[Image: IMG_3286.jpg]
[Image: IMG_3291.jpg]

12-04-2011, 04:18 PM #19
Wow so nice!
hansebanger77
12-04-2011, 04:18 PM #19

Wow so nice!

George3soccer
Holset

373
12-04-2011, 10:33 PM #20
that looks fantastic, good job.

Mb 1984 w201 om603 swap.
Mb 1986 w201 190E 2.3-16v
Mb 2004 w203 C230k
George3soccer
12-04-2011, 10:33 PM #20

that looks fantastic, good job.


Mb 1984 w201 om603 swap.
Mb 1986 w201 190E 2.3-16v
Mb 2004 w203 C230k

iheartboost
Holset

422
12-04-2011, 11:20 PM #21
why did you have the turbo mount underneath the manifold / so low?

1998 E300TD 7.5mm pump and hx35 to come!
00 Mustang gt drift car

iheartboost
12-04-2011, 11:20 PM #21

why did you have the turbo mount underneath the manifold / so low?


1998 E300TD 7.5mm pump and hx35 to come!
00 Mustang gt drift car

EDH_Performance
Holset

537
12-05-2011, 09:56 AM #22
(12-04-2011, 11:20 PM)iheartboost why did you have the turbo mount underneath the manifold / so low?

It`s colder down there, than up under the hoodSmile And i get a downpipe without to many sharp bends. And it was much easier to make the manifold with the turbo down there...
EDH_Performance
12-05-2011, 09:56 AM #22

(12-04-2011, 11:20 PM)iheartboost why did you have the turbo mount underneath the manifold / so low?

It`s colder down there, than up under the hoodSmile And i get a downpipe without to many sharp bends. And it was much easier to make the manifold with the turbo down there...

iheartboost
Holset

422
12-05-2011, 10:01 AM #23
yea that makes sense. if i ever get to a point to where im gonna build a manifold i have to figure out what would be the easiest to do lol. my skills and equipment is quite limited. ( as far as fabrication)

1998 E300TD 7.5mm pump and hx35 to come!
00 Mustang gt drift car

iheartboost
12-05-2011, 10:01 AM #23

yea that makes sense. if i ever get to a point to where im gonna build a manifold i have to figure out what would be the easiest to do lol. my skills and equipment is quite limited. ( as far as fabrication)


1998 E300TD 7.5mm pump and hx35 to come!
00 Mustang gt drift car

12-05-2011, 10:22 AM #24
hey i see a weld intake! Smile
can u uppload some picture please?
what about performance difference to the stock NA intake? i've only weled a peace of a alu pipe on it...

thx
This post was last modified: 12-05-2011, 10:23 AM by hansebanger77.
hansebanger77
12-05-2011, 10:22 AM #24

hey i see a weld intake! Smile
can u uppload some picture please?
what about performance difference to the stock NA intake? i've only weled a peace of a alu pipe on it...

thx

EDH_Performance
Holset

537
12-05-2011, 11:25 AM #25
Here is the intake i made for my compressor intake:

[Image: IMG_0780.jpg]
[Image: IMG_0781.jpg]
[Image: IMG_0796.jpg]
[Image: IMG_0810.jpg]
[Image: IMG_0812.jpg]

I can`t tell if it was better than the N\A intake, because i never preassured the N\A intakeSmile
EDH_Performance
12-05-2011, 11:25 AM #25

Here is the intake i made for my compressor intake:

[Image: IMG_0780.jpg]
[Image: IMG_0781.jpg]
[Image: IMG_0796.jpg]
[Image: IMG_0810.jpg]
[Image: IMG_0812.jpg]

I can`t tell if it was better than the N\A intake, because i never preassured the N\A intakeSmile

12-05-2011, 03:45 PM #26
oops there is a compressor under the hood Big Grin
I thought this is just a housing or air collector for performance..
but wow nice projekt! Smile
hansebanger77
12-05-2011, 03:45 PM #26

oops there is a compressor under the hood Big Grin
I thought this is just a housing or air collector for performance..
but wow nice projekt! Smile

kotka
K26-2

41
12-11-2011, 01:54 PM #27
just wonder -do you plan to have both turbo and compressor installed? i don't see both of them connected to intake
kotka
12-11-2011, 01:54 PM #27

just wonder -do you plan to have both turbo and compressor installed? i don't see both of them connected to intake

EDH_Performance
Holset

537
12-11-2011, 10:11 PM #28
(12-11-2011, 01:54 PM)kotka just wonder -do you plan to have both turbo and compressor installed? i don't see both of them connected to intake

yes, both will be installed! Have just made the manifold, i picked up my intercooler and h-profile rods this weekend. Can`t wait to put the turbo block togheterSmile
EDH_Performance
12-11-2011, 10:11 PM #28

(12-11-2011, 01:54 PM)kotka just wonder -do you plan to have both turbo and compressor installed? i don't see both of them connected to intake

yes, both will be installed! Have just made the manifold, i picked up my intercooler and h-profile rods this weekend. Can`t wait to put the turbo block togheterSmile

kotka
K26-2

41
12-12-2011, 12:22 AM #29
ok - i wonder - will you have any back pressure issue....i hope not much as turbo is quite laggish but on the other hand you probably need to somehow block air flow produced by compressor back to turbo.
waiting for your tests Smile
kotka
12-12-2011, 12:22 AM #29

ok - i wonder - will you have any back pressure issue....i hope not much as turbo is quite laggish but on the other hand you probably need to somehow block air flow produced by compressor back to turbo.
waiting for your tests Smile

EDH_Performance
Holset

537
12-12-2011, 11:28 AM #30
(12-12-2011, 12:22 AM)kotka ok - i wonder - will you have any back pressure issue....i hope not much as turbo is quite laggish but on the other hand you probably need to somehow block air flow produced by compressor back to turbo.
waiting for your tests Smile

I haven`t tested it yet, but i hope i don`t get high back preassure..Who knows, it has to be testedWink
I will make a Project tread soonSmile
EDH_Performance
12-12-2011, 11:28 AM #30

(12-12-2011, 12:22 AM)kotka ok - i wonder - will you have any back pressure issue....i hope not much as turbo is quite laggish but on the other hand you probably need to somehow block air flow produced by compressor back to turbo.
waiting for your tests Smile

I haven`t tested it yet, but i hope i don`t get high back preassure..Who knows, it has to be testedWink
I will make a Project tread soonSmile

kotka
K26-2

41
12-12-2011, 11:41 AM #31
Smile good luck. But my god feeling tells you will see back pressure issue...
kotka
12-12-2011, 11:41 AM #31

Smile good luck. But my god feeling tells you will see back pressure issue...

EDH_Performance
Holset

537
12-12-2011, 07:20 PM #32
(12-12-2011, 11:41 AM)kotka Smile good luck. But my god feeling tells you will see back pressure issue...

Why?Big Grin
EDH_Performance
12-12-2011, 07:20 PM #32

(12-12-2011, 11:41 AM)kotka Smile good luck. But my god feeling tells you will see back pressure issue...

Why?Big Grin

kotka
K26-2

41
12-13-2011, 03:47 AM #33
Turbo starts producing massive air flow at the rpms when compressor is at max output. If you don't have reverse pressure valve in the intake hose from turbo - the pressure produced by compressor will push turbo flow back until the pressure produced by turbo overrides the same from compressor. But in this case you will see compressor being unable to override increased pressure. I would assume it can start heating additionally.

This is my pure theoretical guess. If it's correct - you will need two reverse pressure valves calibrated appripriatelly - one for turbo, another for compressor hose.
kotka
12-13-2011, 03:47 AM #33

Turbo starts producing massive air flow at the rpms when compressor is at max output. If you don't have reverse pressure valve in the intake hose from turbo - the pressure produced by compressor will push turbo flow back until the pressure produced by turbo overrides the same from compressor. But in this case you will see compressor being unable to override increased pressure. I would assume it can start heating additionally.

This is my pure theoretical guess. If it's correct - you will need two reverse pressure valves calibrated appripriatelly - one for turbo, another for compressor hose.

yankneck696
Build it so strong &amp; blow it up good !!!

395
12-13-2011, 05:52 AM #34
Wht not just compound them? Turbo feeding supercharger? I believe the M90 Eaton has a built in bypass too, although it is small.

Ed
yankneck696
12-13-2011, 05:52 AM #34

Wht not just compound them? Turbo feeding supercharger? I believe the M90 Eaton has a built in bypass too, although it is small.

Ed

EDH_Performance
Holset

537
12-13-2011, 01:11 PM #35
(12-13-2011, 03:47 AM)kotka Turbo starts producing massive air flow at the rpms when compressor is at max output. If you don't have reverse pressure valve in the intake hose from turbo - the pressure produced by compressor will push turbo flow back until the pressure produced by turbo overrides the same from compressor. But in this case you will see compressor being unable to override increased pressure. I would assume it can start heating additionally.

This is my pure theoretical guess. If it's correct - you will need two reverse pressure valves calibrated appripriatelly - one for turbo, another for compressor hose.

Good theory!Smile But I`m planning to build an override valve, that opens at around 1 bar(max preassure from compressor). So the turbo will blow freely into the intakeplenum!
I have some plans to build compound too, but space is an big issue!
EDH_Performance
12-13-2011, 01:11 PM #35

(12-13-2011, 03:47 AM)kotka Turbo starts producing massive air flow at the rpms when compressor is at max output. If you don't have reverse pressure valve in the intake hose from turbo - the pressure produced by compressor will push turbo flow back until the pressure produced by turbo overrides the same from compressor. But in this case you will see compressor being unable to override increased pressure. I would assume it can start heating additionally.

This is my pure theoretical guess. If it's correct - you will need two reverse pressure valves calibrated appripriatelly - one for turbo, another for compressor hose.

Good theory!Smile But I`m planning to build an override valve, that opens at around 1 bar(max preassure from compressor). So the turbo will blow freely into the intakeplenum!
I have some plans to build compound too, but space is an big issue!

kotka
K26-2

41
12-13-2011, 02:44 PM #36
good to see you've thought of this in advance - more pics then Smile
kotka
12-13-2011, 02:44 PM #36

good to see you've thought of this in advance - more pics then Smile

mantahead
Holset

600
03-08-2012, 05:22 PM #37
hi,
just got om606 exhaust manifold flanges cut with cad high pressure water cutter. they are 10mm stainless.

[Image: utf-8BSU1HMDA4MDUtMjAxMjAzMDYtMTcwOC5qcGc.jpg]
[Image: utf-8BSU1HMDA4MDYtMjAxMjAzMDYtMTcwOS5qcGc.jpg]
mantahead
03-08-2012, 05:22 PM #37

hi,
just got om606 exhaust manifold flanges cut with cad high pressure water cutter. they are 10mm stainless.

[Image: utf-8BSU1HMDA4MDUtMjAxMjAzMDYtMTcwOC5qcGc.jpg]
[Image: utf-8BSU1HMDA4MDYtMjAxMjAzMDYtMTcwOS5qcGc.jpg]

mantahead
Holset

600
03-18-2012, 02:54 PM #38
hi,
can sell these for £75 if anyone interested.
This post was last modified: 03-18-2012, 02:58 PM by mantahead.
mantahead
03-18-2012, 02:54 PM #38

hi,
can sell these for £75 if anyone interested.

jeemu
&quot;some people do, some people talk.&quot;

457
03-24-2012, 03:02 PM #39
On KKD flanges you can order smaller holes, so you can start tube largen straight on the flange Cool
This post was last modified: 03-24-2012, 03:03 PM by jeemu.

OM605 600hp diesel drag car build with BMW E30 chassis
jeemu
03-24-2012, 03:02 PM #39

On KKD flanges you can order smaller holes, so you can start tube largen straight on the flange Cool


OM605 600hp diesel drag car build with BMW E30 chassis

mantahead
Holset

600
03-25-2012, 05:23 PM #40
(03-24-2012, 03:02 PM)jeemu On KKD flanges you can order smaller holes, so you can start tube largen straight on the flange Cool
hi
these flanges come with bigger holes on the ports for heads that are ported and polished so not to restrict flow. do you mean bolt holes?

mantahead
03-25-2012, 05:23 PM #40

(03-24-2012, 03:02 PM)jeemu On KKD flanges you can order smaller holes, so you can start tube largen straight on the flange Cool
hi
these flanges come with bigger holes on the ports for heads that are ported and polished so not to restrict flow. do you mean bolt holes?

jeemu
&quot;some people do, some people talk.&quot;

457
03-26-2012, 02:37 PM #41
(03-25-2012, 05:23 PM)mantahead
(03-24-2012, 03:02 PM)jeemu On KKD flanges you can order smaller holes, so you can start tube largen straight on the flange Cool
hi
these flanges come with bigger holes on the ports for heads that are ported and polished so not to restrict flow. do you mean bolt holes?
Not mean bolt holes Smile I have also ported head by big hand, but still those KKD small hole flanges are better Cool

OM605 600hp diesel drag car build with BMW E30 chassis
jeemu
03-26-2012, 02:37 PM #41

(03-25-2012, 05:23 PM)mantahead
(03-24-2012, 03:02 PM)jeemu On KKD flanges you can order smaller holes, so you can start tube largen straight on the flange Cool
hi
these flanges come with bigger holes on the ports for heads that are ported and polished so not to restrict flow. do you mean bolt holes?
Not mean bolt holes Smile I have also ported head by big hand, but still those KKD small hole flanges are better Cool


OM605 600hp diesel drag car build with BMW E30 chassis

mantahead
Holset

600
03-26-2012, 05:56 PM #42
(03-26-2012, 02:37 PM)jeemu
(03-25-2012, 05:23 PM)mantahead
(03-24-2012, 03:02 PM)jeemu On KKD flanges you can order smaller holes, so you can start tube largen straight on the flange Cool
hi
these flanges come with bigger holes on the ports for heads that are ported and polished so not to restrict flow. do you mean bolt holes?
Not mean bolt holes Smile I have also ported head by big hand, but still those KKD small hole flanges are better Cool
are the smaller holes smaller than the ports in the head ? What is the advantage?
The holes in my flange are only slightly bigger than the gasket holes.
what size of pipe do you use on your 550bhp manifold?
This post was last modified: 03-26-2012, 05:59 PM by mantahead.
mantahead
03-26-2012, 05:56 PM #42

(03-26-2012, 02:37 PM)jeemu
(03-25-2012, 05:23 PM)mantahead
(03-24-2012, 03:02 PM)jeemu On KKD flanges you can order smaller holes, so you can start tube largen straight on the flange Cool
hi
these flanges come with bigger holes on the ports for heads that are ported and polished so not to restrict flow. do you mean bolt holes?
Not mean bolt holes Smile I have also ported head by big hand, but still those KKD small hole flanges are better Cool
are the smaller holes smaller than the ports in the head ? What is the advantage?
The holes in my flange are only slightly bigger than the gasket holes.
what size of pipe do you use on your 550bhp manifold?

jeemu
&quot;some people do, some people talk.&quot;

457
03-27-2012, 01:41 PM #43
(03-26-2012, 05:56 PM)mantahead
(03-26-2012, 02:37 PM)jeemu
(03-25-2012, 05:23 PM)mantahead hi
these flanges come with bigger holes on the ports for heads that are ported and polished so not to restrict flow. do you mean bolt holes?
Not mean bolt holes Smile I have also ported head by big hand, but still those KKD small hole flanges are better Cool
are the smaller holes smaller than the ports in the head ? What is the advantage?
The holes in my flange are only slightly bigger than the gasket holes.
what size of pipe do you use on your 550bhp manifold?
Hole is bigger on the head side and smaller on exhaust side like this / \ do you now got what mean, dont know better words to tell it Smile
This post was last modified: 03-27-2012, 01:42 PM by jeemu.

OM605 600hp diesel drag car build with BMW E30 chassis
jeemu
03-27-2012, 01:41 PM #43

(03-26-2012, 05:56 PM)mantahead
(03-26-2012, 02:37 PM)jeemu
(03-25-2012, 05:23 PM)mantahead hi
these flanges come with bigger holes on the ports for heads that are ported and polished so not to restrict flow. do you mean bolt holes?
Not mean bolt holes Smile I have also ported head by big hand, but still those KKD small hole flanges are better Cool
are the smaller holes smaller than the ports in the head ? What is the advantage?
The holes in my flange are only slightly bigger than the gasket holes.
what size of pipe do you use on your 550bhp manifold?
Hole is bigger on the head side and smaller on exhaust side like this / \ do you now got what mean, dont know better words to tell it Smile


OM605 600hp diesel drag car build with BMW E30 chassis

 
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