Wanted: pinout diagram and graph of OM603 MAF sensor
Wanted: pinout diagram and graph of OM603 MAF sensor
I have pulled the air intake system, including MAF sensor, from a 1987 300SDL (OM603), on the theory that maybe I can utilize this MAF sensor in my 300D for vane control.
In order to rig a controller for the vanes on the turbo, I need to know the pinout and cfm-to-voltage or cfm-to-pulse width graph, whatever it is, for the MAF sensor.
The MAF sensor's MB part number is 000 542 92 14 and the black plastic box into which the four-prong connector plugs is Bosch 0 281 002 024.
Thanks,
Philip
Who says I will be using *just* the MAF as input ;-} ?
I now have the pinout; you're right, it does appear to be a simple potentiometer. Can anyone give me a clue how many ohms equates to how many cubic feet or kilograms per minute?
If your pump has a rack position sensor you could use that as a load input.
I would get a hot wire air flow sensor
(04-10-2012, 08:24 PM)willbhere4u I would get a hot wire air flow sensor
@raysorenson: Thanks for the tip about using rack position sensor as a load input.
(04-10-2012, 08:24 PM)willbhere4u I would get a hot wire air flow sensor
Have you considered using one of the megasquirts to control the turbo? They look promising for VNT control, especially if you know how to tweak firmware.
Using airflow to measure load will be a little different on a diesel compared to a gasser. Gassers must keep the air/fuel ratio within a certain range making it easy to assume that if you have X airflow, you must have Y fuel which means Z load. Diesels, being lean burn engines, have a more disconnected relationship between load and airflow. I'm not sure you would have satisfactory results using airflow as the sole or primary load input.
I like this thread. Good shit.
(04-11-2012, 05:03 AM)aaa Do you think an exhaust backpressure sensor could play a part?
(04-11-2012, 05:03 AM)aaa Do you think an exhaust backpressure sensor could play a part?
(04-06-2012, 09:26 AM)JustPassinThru Who says I will be using *just* the MAF as input ;-} ?
(04-06-2012, 09:26 AM)JustPassinThru Who says I will be using *just* the MAF as input ;-} ?
Thanks. On a related note, does anyone know of a turbo shop in the Seattle area which has a flow bench? I'm interested in obtaining flow data for both this air intake system and some intercoolers, and possibly also intake manifolds.
Quote:Testing airflow sensor potentiometer
(B2/1)
Engine off. Detach connector (arrow) from
airflow sensor. Multimeter button Q. Measure resistance between jacks 1 and 3 on airflow sensor.
Readout:
airflow sensor plate in idle position = approx. 50-200 Q
airflow sensor plate fully deflected = approx. 560-1100 Q
I stumbled across something close to what you want in the FSM:
http://w124-zone.com/downloads/MB%20CD/W...1-1120.pdf
Quote:Testing airflow sensor potentiometer
(B2/1)
Engine off. Detach connector (arrow) from
airflow sensor. Multimeter button Q. Measure resistance between jacks 1 and 3 on airflow sensor.
Readout:
airflow sensor plate in idle position = approx. 50-200 Q
airflow sensor plate fully deflected = approx. 560-1100 Q
MAF, MAP, TPS, EGP & EGT all compiled should be able to control it well... Too bad that the last time I talked any machine language was to a Wang 2200 with a 9 1/2" disk drive, cassette drive & PUNCH CARDS....
Ed
(04-23-2012, 04:37 PM)aaa I stumbled across something close to what you want in the FSM:
http://w124-zone.com/downloads/MB%20CD/W...1-1120.pdf
Quote:Testing airflow sensor potentiometer
(B2/1)
Engine off. Detach connector (arrow) from
airflow sensor. Multimeter button Q. Measure resistance between jacks 1 and 3 on airflow sensor.
Readout:
airflow sensor plate in idle position = approx. 50-200 Q
airflow sensor plate fully deflected = approx. 560-1100 Q
(04-23-2012, 04:37 PM)aaa I stumbled across something close to what you want in the FSM:
http://w124-zone.com/downloads/MB%20CD/W...1-1120.pdf
Quote:Testing airflow sensor potentiometer
(B2/1)
Engine off. Detach connector (arrow) from
airflow sensor. Multimeter button Q. Measure resistance between jacks 1 and 3 on airflow sensor.
Readout:
airflow sensor plate in idle position = approx. 50-200 Q
airflow sensor plate fully deflected = approx. 560-1100 Q
I'm trying to gather what all you are planning on using to control the vnt, I understand MAF, and possibly rack position? Is there anything else? The comment on your last post about intake air temperature sensor makes me think you may also be using this, possibly since temperature affects air density? Maybe I am just over thinking because it is almost 3 in the morning haha
Heh...my local turbo guru's tell me I'm overthinking it too. But what these fellows are accustomed to bringing to life are 500-1000 hp Corvettes, Chargers, Mustangs et cetera,...they call an 880 rwhp Charger a "daily driver"...and, to them, a mere 200-250 hp old Mercedes diesel seems like a rather quaint folly. So far, though, as long as I can whip cash out, they're willing to humor me.
My plan is to craft-up an Arduino-type controller at first. With exactly the inputs yankneck lists, plus boost of course, maybe rack sensor and rpm also, implementing something along the lines of olefejer's algorithm above --I am after perfection, both while accelerating *and* decelerating. But then, after I get it dialed-in, my aim is to duplicate the functions of the electronic controller with as close to purely mechanical controls as practical.
I did have differential calculus under my belt already when I graduated high school in 1972, and am from an earlier life an accomplished database programmer --I've written entire library tracking and hotel reservation systems, single-handedly--, so there's nothing here mathematically or computerese-wise beyond my ken. But it's just hand-waving up til now, and is going to take shape *very* slowly. I don't expect to be space-cowboy'ing Toyotas and older Beemers until September at the earliest. Too many other non-car commitments. Cash is running low at the moment, too...
A 6.4l powerstroke can make 40 psi at 30% load and 100% load. That's not keyboard tuning. I can hop in one of the many so equipped trucks on the lot right now and observe load vs boost in the shop's datalogger and see it. There is a massive disconnect between airflow and load in a VGT/VNT equipped turbodiesel.
I don't see how using airflow as a primary load input will accomplish anything other than putting the turbo in a feedback loop.
I'm giving advice as someone who is involved in a small and simple engine control project myself: K.I.S.S. Keep It Simple, Stupid. Figure out how much fuel you've got then ballpark how much boost you'll need. Then log data and play around with boost until you're in a good range of fuel/boost ratio. Get elaborate after you're on the road with a working prototype.
(04-24-2012, 12:10 PM)raysorenson ...A 6.4l powerstroke can make 40 psi at 30% load and 100% load...There is a massive disconnect between airflow and load in a VGT/VNT equipped turbodiesel...Get elaborate after you're on the road with a working prototype.
(04-24-2012, 12:10 PM)raysorenson ...A 6.4l powerstroke can make 40 psi at 30% load and 100% load...There is a massive disconnect between airflow and load in a VGT/VNT equipped turbodiesel...Get elaborate after you're on the road with a working prototype.
I thought you were just interested for research purposes. I don't see how it would help as a direct input. Logging the results and using them to improve a a map based off more useful inputs is what sounded handy to me.
Control finesse = pedal position input. Seems to be the thing most directly related to desired acceleration.
I now have the pinout; you're right, it does appear to be a simple potentiometer. Can anyone give me a clue how many ohms equates to how many cubic feet or kilograms per minute?
I'm just browsing but.. MAP only reads air pressure above absolute zero, by cross referencing against air temperture, the ECU calculates air density, nothing do to with air volume?
(05-03-2012, 03:06 AM)Hario Can anyone give me a clue how many ohms equates to how many cubic feet or kilograms per minute?
Quote:I'm just browsing but.. MAP only reads air pressure above absolute zero, by cross referencing against air temperture, the ECU calculates air density, nothing do to with air volume?
(05-03-2012, 03:06 AM)Hario Can anyone give me a clue how many ohms equates to how many cubic feet or kilograms per minute?
Quote:I'm just browsing but.. MAP only reads air pressure above absolute zero, by cross referencing against air temperture, the ECU calculates air density, nothing do to with air volume?
Aha: found the VE chart et cetera, at www.w124performance.com. I gather that max governed rpm is 5250, and VE at 5250 is 70%, at 1900 is 95%. You devils are going to make me do all the work, aren't you