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Troubleshooting misfire

Troubleshooting misfire

 
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Torkey
Dirty Diesel

220
04-25-2012, 12:52 PM #1
I have an OM617 with a misfiring cylinder that is driving me nuts. The symptom is a "oof" sound at the exhaust. The sound is louder when the engine is warm. Not as noticable when the engine is cold. Sounds like a stuck or burned valve.
I've adjusted the valves (2 times)
Here are the results of the compression test.
1-325
2-320
3-375
4-340
5-375

Cylinders 1 and 2 are a little low but nothing that would indicate a problematic valve.
Any ideas what the problem is and how to resolve it?
Torkey
04-25-2012, 12:52 PM #1

I have an OM617 with a misfiring cylinder that is driving me nuts. The symptom is a "oof" sound at the exhaust. The sound is louder when the engine is warm. Not as noticable when the engine is cold. Sounds like a stuck or burned valve.
I've adjusted the valves (2 times)
Here are the results of the compression test.
1-325
2-320
3-375
4-340
5-375

Cylinders 1 and 2 are a little low but nothing that would indicate a problematic valve.
Any ideas what the problem is and how to resolve it?

plurkje
turbodiesel

33
04-25-2012, 02:34 PM #2
If one injector is bad, it'll cause a misfire as well.
The compressiontest shows 2 out of 5 having a lower reducement of 10%. But that will probably only increase the engine shaking at idle. Could you show it on youtube?
plurkje
04-25-2012, 02:34 PM #2

If one injector is bad, it'll cause a misfire as well.
The compressiontest shows 2 out of 5 having a lower reducement of 10%. But that will probably only increase the engine shaking at idle. Could you show it on youtube?

MB TECH
GT2559V

188
04-25-2012, 02:35 PM #3
While the engine is running at idle, crack the secondary lines at the nozzles one by one to narrow it down to which cylinder is causing the misfire. Once you figure that out make sure you are getting fuel to that cylinder from the injection pump. If all that checks out then I would start to suspect something internal.

1979 450SEL 6.9 - stock

1960 220SE
111 tube chassis car/undergoing full restoration. Body work in progress. Merging with a 1996 S500 (119 engine, 722.6 trans, and both subframes)

2005 S55 AMG - stock

1999 SLK230 Kompressor - stock

2006 SLK55 AMG - stock

MB TECH
04-25-2012, 02:35 PM #3

While the engine is running at idle, crack the secondary lines at the nozzles one by one to narrow it down to which cylinder is causing the misfire. Once you figure that out make sure you are getting fuel to that cylinder from the injection pump. If all that checks out then I would start to suspect something internal.


1979 450SEL 6.9 - stock

1960 220SE
111 tube chassis car/undergoing full restoration. Body work in progress. Merging with a 1996 S500 (119 engine, 722.6 trans, and both subframes)

2005 S55 AMG - stock

1999 SLK230 Kompressor - stock

2006 SLK55 AMG - stock

Torkey
Dirty Diesel

220
04-25-2012, 03:14 PM #4
(04-25-2012, 02:34 PM)plurkje If one injector is bad, it'll cause a misfire as well.
The compressiontest shows 2 out of 5 having a lower reducement of 10%. But that will probably only increase the engine shaking at idle. Could you show it on youtube?
I popped tested the injectors when I had them out for the compression test and they were all good. Also have only about 4 months on these nozzles.
Here's a video. Not sure how well the 'oofing' sound came through.
Video with the mysterious oof

(04-25-2012, 02:35 PM)MB TECH While the engine is running at idle, crack the secondary lines at the nozzles one by one to narrow it down to which cylinder is causing the misfire. Once you figure that out make sure you are getting fuel to that cylinder from the injection pump. If all that checks out then I would start to suspect something internal.
Thanks for the idea!
I tried your test and I couldn't get the sound to go away. I'm pretty sure I cracked the lines enough because the idle went to crap and there was fuel spraying everywhere.
I think I will let the engine cool down and then run the starter (without glow plugs) and see if the sound is there when there is no combustion on any cylinder. I'll need to wait until my assistant gets home from work tho'.
I'm guessing it will be there. I've never heard of a diesel valve burning wondering now if maybe one of the valves is sticking.


This post was last modified: 04-25-2012, 03:23 PM by Torkey.
Torkey
04-25-2012, 03:14 PM #4

(04-25-2012, 02:34 PM)plurkje If one injector is bad, it'll cause a misfire as well.
The compressiontest shows 2 out of 5 having a lower reducement of 10%. But that will probably only increase the engine shaking at idle. Could you show it on youtube?
I popped tested the injectors when I had them out for the compression test and they were all good. Also have only about 4 months on these nozzles.
Here's a video. Not sure how well the 'oofing' sound came through.
Video with the mysterious oof

(04-25-2012, 02:35 PM)MB TECH While the engine is running at idle, crack the secondary lines at the nozzles one by one to narrow it down to which cylinder is causing the misfire. Once you figure that out make sure you are getting fuel to that cylinder from the injection pump. If all that checks out then I would start to suspect something internal.
Thanks for the idea!
I tried your test and I couldn't get the sound to go away. I'm pretty sure I cracked the lines enough because the idle went to crap and there was fuel spraying everywhere.
I think I will let the engine cool down and then run the starter (without glow plugs) and see if the sound is there when there is no combustion on any cylinder. I'll need to wait until my assistant gets home from work tho'.
I'm guessing it will be there. I've never heard of a diesel valve burning wondering now if maybe one of the valves is sticking.


larsalan
Superturbo

1,272
04-25-2012, 03:41 PM #5
How about ye ole' italian tune-up? That outta free up some valves.

Rusted out beat down 300d turbo 82' -- RIP
Nice body, tons of ridiculous mechanical issues - 300d turbo 82' /motor 85'
larsalan
04-25-2012, 03:41 PM #5

How about ye ole' italian tune-up? That outta free up some valves.


Rusted out beat down 300d turbo 82' -- RIP
Nice body, tons of ridiculous mechanical issues - 300d turbo 82' /motor 85'

plurkje
turbodiesel

33
04-25-2012, 04:17 PM #6
the exhaust shows fumes in your way too short film, pop test or not the injectors aren't too good.
You are sure about the timing?
I think you should try with another set of injectors. These valves don't stick.
If the delivery valve spring(s) is broken shit like that can happen...
plurkje
04-25-2012, 04:17 PM #6

the exhaust shows fumes in your way too short film, pop test or not the injectors aren't too good.
You are sure about the timing?
I think you should try with another set of injectors. These valves don't stick.
If the delivery valve spring(s) is broken shit like that can happen...

Torkey
Dirty Diesel

220
04-25-2012, 04:58 PM #7
I did adjust the timing a couple months of ago. Maybe I messed that up. Are you thinking the timing is too advanced or too retarded?
I'll check the delivery valve spring too. I never would have thought of that one.

Torkey
04-25-2012, 04:58 PM #7

I did adjust the timing a couple months of ago. Maybe I messed that up. Are you thinking the timing is too advanced or too retarded?
I'll check the delivery valve spring too. I never would have thought of that one.

willbhere4u
Six in a row make her go!

2,507
04-26-2012, 11:20 AM #8
It could be a dead cylinder in the injection pump not pumping enough fuel in to one of the cylinders????

dose it only miss at idle? or dose it do it under load also?

With compression numbers like that I don't think you are having any valve problems!

First I would suspect the injection pump/fuel system plugged filter or bad lift pumpBig Grin
This post was last modified: 04-26-2012, 11:22 AM by willbhere4u.

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
04-26-2012, 11:20 AM #8

It could be a dead cylinder in the injection pump not pumping enough fuel in to one of the cylinders????

dose it only miss at idle? or dose it do it under load also?

With compression numbers like that I don't think you are having any valve problems!

First I would suspect the injection pump/fuel system plugged filter or bad lift pumpBig Grin


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

Torkey
Dirty Diesel

220
04-28-2012, 07:50 PM #9
I put on a straight exhaust a few months ago and I wonder if what I am hearing is just an artifact from the untuned exhaust.
Torkey
04-28-2012, 07:50 PM #9

I put on a straight exhaust a few months ago and I wonder if what I am hearing is just an artifact from the untuned exhaust.

 
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