STD Other Projects Will's 1987 300sdl

Will's 1987 300sdl

Will's 1987 300sdl

 
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willbhere4u
Six in a row make her go!

2,507
10-02-2012, 11:48 AM #101
We just bought a new house so I have been tight on time and cash for a few months selling and working on other projects. Once we get settled in I'm going to go back to work on this car. It's my first house and l got lucky it has a large two car garage with a mechanics pit so it will be perfect for doing a transmission swap

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
10-02-2012, 11:48 AM #101

We just bought a new house so I have been tight on time and cash for a few months selling and working on other projects. Once we get settled in I'm going to go back to work on this car. It's my first house and l got lucky it has a large two car garage with a mechanics pit so it will be perfect for doing a transmission swap


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

DeliveryValve
Superturbo

1,338
10-02-2012, 04:39 PM #102
Congrats on the house!

Gota love Mercedes Diesels!



.
DeliveryValve
10-02-2012, 04:39 PM #102

Congrats on the house!


Gota love Mercedes Diesels!



.

willbhere4u
Six in a row make her go!

2,507
01-26-2013, 06:26 PM #103
New update I picked up an OM606 engine more specifically a 606.962 for the 300SDL I will be installing with the 6spd when time allows.
This post was last modified: 01-26-2013, 06:41 PM by willbhere4u.
Attached Files
Image(s)
               

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
01-26-2013, 06:26 PM #103

New update I picked up an OM606 engine more specifically a 606.962 for the 300SDL I will be installing with the 6spd when time allows.

Attached Files
Image(s)
               

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

larsalan
Superturbo

1,272
01-26-2013, 09:40 PM #104
woot, congrats. It sounds like 606 fever is going around here at std.

Rusted out beat down 300d turbo 82' -- RIP
Nice body, tons of ridiculous mechanical issues - 300d turbo 82' /motor 85'
larsalan
01-26-2013, 09:40 PM #104

woot, congrats. It sounds like 606 fever is going around here at std.


Rusted out beat down 300d turbo 82' -- RIP
Nice body, tons of ridiculous mechanical issues - 300d turbo 82' /motor 85'

Bangaway
606 Turbo > Porsche Turbo

129
01-26-2013, 10:12 PM #105
Damn, nice 606 motor ha ha.
Bangaway
01-26-2013, 10:12 PM #105

Damn, nice 606 motor ha ha.

willbhere4u
Six in a row make her go!

2,507
01-27-2013, 12:23 PM #106
(01-26-2013, 10:12 PM)Bangaway Damn, nice 606 motor ha ha.

thanks I will put it to good useBig Grin

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
01-27-2013, 12:23 PM #106

(01-26-2013, 10:12 PM)Bangaway Damn, nice 606 motor ha ha.

thanks I will put it to good useBig Grin


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

erling66
SuperDieselVan

294
02-02-2013, 04:05 AM #107
Congratulations with your 606 engine Smile But why do you plan to use a 603 oil filter housing on it?

HuhCoolTongue
erling66
02-02-2013, 04:05 AM #107

Congratulations with your 606 engine Smile But why do you plan to use a 603 oil filter housing on it?


HuhCoolTongue

TheDon
606 Power!!

247
02-02-2013, 07:59 PM #108
(02-02-2013, 04:05 AM)erling66 Congratulations with your 606 engine Smile But why do you plan to use a 603 oil filter housing on it?
So he can stick with the 603's oil cooler. The 603 uses different fittings for the oil cooler lines.
TheDon
02-02-2013, 07:59 PM #108

(02-02-2013, 04:05 AM)erling66 Congratulations with your 606 engine Smile But why do you plan to use a 603 oil filter housing on it?
So he can stick with the 603's oil cooler. The 603 uses different fittings for the oil cooler lines.

erling66
SuperDieselVan

294
02-03-2013, 03:19 AM #109
(02-02-2013, 07:59 PM)TheDon
(02-02-2013, 04:05 AM)erling66 Congratulations with your 606 engine Smile But why do you plan to use a 603 oil filter housing on it?
So he can stick with the 603's oil cooler. The 603 uses different fittings for the oil cooler lines.

I am in the process of installing the filterhousing myself and I decided to use the 606 housing since it has the nice thermostat on the side. My 603 housing did not have one.

HuhCoolTongue
erling66
02-03-2013, 03:19 AM #109

(02-02-2013, 07:59 PM)TheDon
(02-02-2013, 04:05 AM)erling66 Congratulations with your 606 engine Smile But why do you plan to use a 603 oil filter housing on it?
So he can stick with the 603's oil cooler. The 603 uses different fittings for the oil cooler lines.

I am in the process of installing the filterhousing myself and I decided to use the 606 housing since it has the nice thermostat on the side. My 603 housing did not have one.


HuhCoolTongue

TheDon
606 Power!!

247
02-03-2013, 01:09 PM #110
I'm going with a 603 housing for my 606 swap so I can stick with the already installed cooler. Otherwise I would use the 606 and go all custom for the oil cooler. But we shall see
TheDon
02-03-2013, 01:09 PM #110

I'm going with a 603 housing for my 606 swap so I can stick with the already installed cooler. Otherwise I would use the 606 and go all custom for the oil cooler. But we shall see

willbhere4u
Six in a row make her go!

2,507
02-04-2013, 12:10 PM #111
I've heard that the om606 oil filter housing interferes with the w126 cruise control. But if you swap it with the om603 you need a 20mil space to keep it from hitting the intake manifold! But the cruise control will fit

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
02-04-2013, 12:10 PM #111

I've heard that the om606 oil filter housing interferes with the w126 cruise control. But if you swap it with the om603 you need a 20mil space to keep it from hitting the intake manifold! But the cruise control will fit


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

Ksteen2
Holset

304
02-18-2013, 06:59 AM #112
where did you get that flywheel??
I'm mounting a six speed in my W123 myself :p
Ksteen2
02-18-2013, 06:59 AM #112

where did you get that flywheel??
I'm mounting a six speed in my W123 myself :p

willbhere4u
Six in a row make her go!

2,507
02-18-2013, 11:55 AM #113
I found it on ebay in England. I looked up sprinter clutch kit for the 2.2 CDI I guess the SMF single mass flywheel is a common upgrade for them! Here in the us all of the sprinter's are autos so I had to have it shipped Over here

http://www.ebay.co.uk/itm/MERCEDES-SPRIN...1c2f31a96d

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
02-18-2013, 11:55 AM #113

I found it on ebay in England. I looked up sprinter clutch kit for the 2.2 CDI I guess the SMF single mass flywheel is a common upgrade for them! Here in the us all of the sprinter's are autos so I had to have it shipped Over here

http://www.ebay.co.uk/itm/MERCEDES-SPRIN...1c2f31a96d


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

TheDon
606 Power!!

247
02-18-2013, 01:41 PM #114
Not bad for $300 or so.
TheDon
02-18-2013, 01:41 PM #114

Not bad for $300 or so.

willbhere4u
Six in a row make her go!

2,507
02-18-2013, 08:44 PM #115
With shipping it was a lot more! The flywheel disc and pressure plate weighs around 48 pounds

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
02-18-2013, 08:44 PM #115

With shipping it was a lot more! The flywheel disc and pressure plate weighs around 48 pounds


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

kmaser
Turbocharged G-Wagen

125
02-18-2013, 09:18 PM #116
Out of curiosity what's the going price range for a 606A?
kmaser
02-18-2013, 09:18 PM #116

Out of curiosity what's the going price range for a 606A?

TheDon
606 Power!!

247
02-18-2013, 10:02 PM #117
(02-18-2013, 09:18 PM)kmaser Out of curiosity what's the going price range for a 606A?

A lot of dollars.

I believe the going rate is 12-1500. But I didn't exactly pay a fair price for my 606 Turbo Big Grin
TheDon
02-18-2013, 10:02 PM #117

(02-18-2013, 09:18 PM)kmaser Out of curiosity what's the going price range for a 606A?

A lot of dollars.

I believe the going rate is 12-1500. But I didn't exactly pay a fair price for my 606 Turbo Big Grin

kmaser
Turbocharged G-Wagen

125
02-18-2013, 11:10 PM #118
I would pay that for one, just haven't had much luck locating one.
kmaser
02-18-2013, 11:10 PM #118

I would pay that for one, just haven't had much luck locating one.

TheDon
606 Power!!

247
02-19-2013, 10:03 AM #119
Watch the other forums, I saw one or two for sale on benzworld and of course, ebay.
TheDon
02-19-2013, 10:03 AM #119

Watch the other forums, I saw one or two for sale on benzworld and of course, ebay.

willbhere4u
Six in a row make her go!

2,507
02-19-2013, 01:15 PM #120
also car-part.com look up 1998 e class engine
This post was last modified: 02-19-2013, 02:46 PM by willbhere4u.

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
02-19-2013, 01:15 PM #120

also car-part.com look up 1998 e class engine


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

TheDon
606 Power!!

247
03-06-2013, 09:13 PM #121
I am going to start watching my u pull and pay for C class cars so I can nab a stick just to have. I swear one came in with a manual and I missed it. I really wish I worked 9am M-F so I could get to the yard at open and scope it out every day.
TheDon
03-06-2013, 09:13 PM #121

I am going to start watching my u pull and pay for C class cars so I can nab a stick just to have. I swear one came in with a manual and I missed it. I really wish I worked 9am M-F so I could get to the yard at open and scope it out every day.

Suppatime
Naturally-aspirated

18
05-02-2013, 03:57 AM #122
(02-18-2013, 11:55 AM)willbhere4u I found it on ebay in England. I looked up sprinter clutch kit for the 2.2 CDI I guess the SMF single mass flywheel is a common upgrade for them! Here in the us all of the sprinter's are autos so I had to have it shipped Over here

http://www.ebay.co.uk/itm/MERCEDES-SPRIN...1c2f31a96d

Kits like this can handle the torque of the 606A? They advertise that they're good for applications up to 130 hp.

1980 Mercedes Benz 300GD (Gelandewagen)

OM617 n/a
4-speed manual
Front/Rear hydraulic lockers
Suppatime
05-02-2013, 03:57 AM #122

(02-18-2013, 11:55 AM)willbhere4u I found it on ebay in England. I looked up sprinter clutch kit for the 2.2 CDI I guess the SMF single mass flywheel is a common upgrade for them! Here in the us all of the sprinter's are autos so I had to have it shipped Over here

http://www.ebay.co.uk/itm/MERCEDES-SPRIN...1c2f31a96d

Kits like this can handle the torque of the 606A? They advertise that they're good for applications up to 130 hp.


1980 Mercedes Benz 300GD (Gelandewagen)

OM617 n/a
4-speed manual
Front/Rear hydraulic lockers

willbhere4u
Six in a row make her go!

2,507
05-02-2013, 09:44 AM #123
It also has to handle the enormous weight off a sprinter with 130hp I think it will be just fine it is a 9.5inch clutch disc That's the largest Mercedes uses to the best of my knowledge of there cars. If it has any problems I'll get and modify a stronger pressure plate to get more clamping power.

my car will make more power but it also weighs a lot less than a sprinter.

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
05-02-2013, 09:44 AM #123

It also has to handle the enormous weight off a sprinter with 130hp I think it will be just fine it is a 9.5inch clutch disc That's the largest Mercedes uses to the best of my knowledge of there cars. If it has any problems I'll get and modify a stronger pressure plate to get more clamping power.

my car will make more power but it also weighs a lot less than a sprinter.


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

Suppatime
Naturally-aspirated

18
05-05-2013, 10:15 PM #124
Will, have you mounted the 6-speed to your 606 yet with the clutch kit? I'm curious to fit, and any modifications to either the clutch or flywheel to get them to work.
This post was last modified: 05-06-2013, 12:47 PM by Suppatime.

1980 Mercedes Benz 300GD (Gelandewagen)

OM617 n/a
4-speed manual
Front/Rear hydraulic lockers
Suppatime
05-05-2013, 10:15 PM #124

Will, have you mounted the 6-speed to your 606 yet with the clutch kit? I'm curious to fit, and any modifications to either the clutch or flywheel to get them to work.


1980 Mercedes Benz 300GD (Gelandewagen)

OM617 n/a
4-speed manual
Front/Rear hydraulic lockers

DrewGerhan
If it don't blow black, take it back!

101
06-05-2013, 07:29 PM #125
I'm glad I found this thread. I want to get back into a diesel w126 and the SDL seems like the obvious choice for me.

Fueling up a 7.3L Power Stroke gets old when I'm not hauling anymore.

1981 300SD 230k miles "Gently Modified" Daily Driver

1999 F-250 7.3L Power Stroke 150k miles "The Usual Mods" Tow Rig

1981 300SD 190k miles "Heavily Modified" Big Grin  GONE
DrewGerhan
06-05-2013, 07:29 PM #125

I'm glad I found this thread. I want to get back into a diesel w126 and the SDL seems like the obvious choice for me.

Fueling up a 7.3L Power Stroke gets old when I'm not hauling anymore.


1981 300SD 230k miles "Gently Modified" Daily Driver

1999 F-250 7.3L Power Stroke 150k miles "The Usual Mods" Tow Rig

1981 300SD 190k miles "Heavily Modified" Big Grin  GONE

willbhere4u
Six in a row make her go!

2,507
06-06-2013, 10:33 AM #126
Soon I will be working on the 300sdl again! We just moved to the new house last week after several months of renovations that still aren't completely finished yet. And the transmission pit in the garage works as described! I had to swap a Getrag 265 in my 528e because of bad lay shaft bearings to get it back on the road again to replace my Subaru Legacy.

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
06-06-2013, 10:33 AM #126

Soon I will be working on the 300sdl again! We just moved to the new house last week after several months of renovations that still aren't completely finished yet. And the transmission pit in the garage works as described! I had to swap a Getrag 265 in my 528e because of bad lay shaft bearings to get it back on the road again to replace my Subaru Legacy.


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

Simpler=Better
PORTED HEAD

2,127
06-06-2013, 12:16 PM #127
(06-06-2013, 10:33 AM)willbhere4u Soon I will be working on the 300sdl again! We just moved to the new house last week after several months of renovations that still aren't completely finished yet. And the transmission pit in the garage works as described! I had to swap a Getrag 265 in my 528e because of bad lay shaft bearings to get it back on the road again to replace my Subaru Legacy.

Can you post a pic of the 265's shift linkage or describe it? I've seen one without the stick and it boggles my mind

Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?
Simpler=Better
06-06-2013, 12:16 PM #127

(06-06-2013, 10:33 AM)willbhere4u Soon I will be working on the 300sdl again! We just moved to the new house last week after several months of renovations that still aren't completely finished yet. And the transmission pit in the garage works as described! I had to swap a Getrag 265 in my 528e because of bad lay shaft bearings to get it back on the road again to replace my Subaru Legacy.

Can you post a pic of the 265's shift linkage or describe it? I've seen one without the stick and it boggles my mind


Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?

willbhere4u
Six in a row make her go!

2,507
06-07-2013, 11:56 AM #128
The linkage will be different for every model. But it operates the same its one lever on the back of the transmission it pushes in and pulls out and turns from Left to right it basically works in reverse of the shifter. there is a ball on the end of the linkage on the transmission side like a wobbly extension except round. It has a hole for a pin to slide through. the linkage pops over the ball then the pin goes through the hole to keep the linkage from spinning. then a round cover/spring clip slides over that pin both sides to keep the pin in place which allows the linkage to turn the rod from L-R
This post was last modified: 06-07-2013, 12:11 PM by willbhere4u.
Attached Files
Image(s)
   

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
06-07-2013, 11:56 AM #128

The linkage will be different for every model. But it operates the same its one lever on the back of the transmission it pushes in and pulls out and turns from Left to right it basically works in reverse of the shifter. there is a ball on the end of the linkage on the transmission side like a wobbly extension except round. It has a hole for a pin to slide through. the linkage pops over the ball then the pin goes through the hole to keep the linkage from spinning. then a round cover/spring clip slides over that pin both sides to keep the pin in place which allows the linkage to turn the rod from L-R

Attached Files
Image(s)
   

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

willbhere4u
Six in a row make her go!

2,507
01-27-2014, 11:00 AM #129
I finally opened space up in my 4 car garage for a 5th car so when the weather is nicer I can pull the om603 and auto transmission out of the 300sdl. The om606.962 is sitting on a pallet in my garage next to my flywheel/clutch kit and 6spd manual transmission. I Just need a couple long weekends and some nice weather to get started.

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
01-27-2014, 11:00 AM #129

I finally opened space up in my 4 car garage for a 5th car so when the weather is nicer I can pull the om603 and auto transmission out of the 300sdl. The om606.962 is sitting on a pallet in my garage next to my flywheel/clutch kit and 6spd manual transmission. I Just need a couple long weekends and some nice weather to get started.


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

DrewGerhan
If it don't blow black, take it back!

101
08-17-2014, 06:16 PM #130
Well.... how is the project coming???

1981 300SD 230k miles "Gently Modified" Daily Driver

1999 F-250 7.3L Power Stroke 150k miles "The Usual Mods" Tow Rig

1981 300SD 190k miles "Heavily Modified" Big Grin  GONE
DrewGerhan
08-17-2014, 06:16 PM #130

Well.... how is the project coming???


1981 300SD 230k miles "Gently Modified" Daily Driver

1999 F-250 7.3L Power Stroke 150k miles "The Usual Mods" Tow Rig

1981 300SD 190k miles "Heavily Modified" Big Grin  GONE

DrewGerhan
If it don't blow black, take it back!

101
06-24-2015, 01:37 PM #131
No more updates?

1981 300SD 230k miles "Gently Modified" Daily Driver

1999 F-250 7.3L Power Stroke 150k miles "The Usual Mods" Tow Rig

1981 300SD 190k miles "Heavily Modified" Big Grin  GONE
DrewGerhan
06-24-2015, 01:37 PM #131

No more updates?


1981 300SD 230k miles "Gently Modified" Daily Driver

1999 F-250 7.3L Power Stroke 150k miles "The Usual Mods" Tow Rig

1981 300SD 190k miles "Heavily Modified" Big Grin  GONE

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