STD Other Projects OM 602 G Mercedes build for off-road racing

OM 602 G Mercedes build for off-road racing

OM 602 G Mercedes build for off-road racing

 
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05-01-2013, 03:35 AM #1
OM 602 rebuild for off-road with GTB 22/60 VZK. (and wastegate)
This post was last modified: 05-02-2013, 06:52 AM by offroaddieselhu.
offroaddieselhu
05-01-2013, 03:35 AM #1

OM 602 rebuild for off-road with GTB 22/60 VZK. (and wastegate)

05-01-2013, 06:19 AM #2
Turbo assembling
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Image(s)
   
offroaddieselhu
05-01-2013, 06:19 AM #2

Turbo assembling

Attached Files
Image(s)
   

Simpler=Better
PORTED HEAD

2,127
05-01-2013, 09:20 AM #3
Please report back on how the cast welding/brazing goes, and what your process/materials are. I'm planning on modifying a cast manifold one day and any advice would be great.

Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?
Simpler=Better
05-01-2013, 09:20 AM #3

Please report back on how the cast welding/brazing goes, and what your process/materials are. I'm planning on modifying a cast manifold one day and any advice would be great.


Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?

05-01-2013, 10:05 AM #4
First we tried with TIG (AWI). But the final solution was the hot metallisation welding (maybe it is not real english expression, but i tried to translate)

This is the metallisation hot welding on an other exhaust.
This post was last modified: 05-01-2013, 10:38 AM by offroaddieselhu.
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offroaddieselhu
05-01-2013, 10:05 AM #4

First we tried with TIG (AWI). But the final solution was the hot metallisation welding (maybe it is not real english expression, but i tried to translate)


This is the metallisation hot welding on an other exhaust.

Attached Files
Image(s)
       

Simpler=Better
PORTED HEAD

2,127
05-01-2013, 03:18 PM #5
That's weird as hell, but looks like it did the job!

Do you have any more photos of the assembly?

Is this the method:

http://www.youtube.com/watch?v=9mCfchnJ724

http://www.aws.org/wj/nov02/feature.html

http://reneuxit-thermal-spray.com/Therma...Weld_.html
This post was last modified: 05-01-2013, 03:24 PM by Simpler=Better.

Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?
Simpler=Better
05-01-2013, 03:18 PM #5

That's weird as hell, but looks like it did the job!

Do you have any more photos of the assembly?

Is this the method:

http://www.youtube.com/watch?v=9mCfchnJ724

http://www.aws.org/wj/nov02/feature.html

http://reneuxit-thermal-spray.com/Therma...Weld_.html


Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?

05-01-2013, 04:38 PM #6
new oil pump 320 CDI

old oil pump

(05-01-2013, 03:18 PM)Simpler=Better That's weird as hell, but looks like it did the job!

Do you have any more photos of the assembly?

Is this the method:

http://www.youtube.com/watch?v=9mCfchnJ724

http://www.aws.org/wj/nov02/feature.html

http://reneuxit-thermal-spray.com/Therma...Weld_.html

(05-01-2013, 04:38 PM)offroaddieselhu new oil pump 320 CDI

old oil pump

(05-01-2013, 03:18 PM)Simpler=Better That's weird as hell, but looks like it did the job!

Do you have any more photos of the assembly?

Is this the method:

http://www.youtube.com/watch?v=9mCfchnJ724

http://www.aws.org/wj/nov02/feature.html

http://reneuxit-thermal-spray.com/Therma...Weld_.html

(05-01-2013, 03:18 PM)Simpler=Better That's weird as hell, but looks like it did the job!

Do you have any more photos of the assembly?

Is this the method:

http://www.youtube.com/watch?v=9mCfchnJ724

http://www.aws.org/wj/nov02/feature.html

http://reneuxit-thermal-spray.com/Therma...Weld_.html
This post was last modified: 05-01-2013, 05:14 PM by offroaddieselhu.
Attached Files
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offroaddieselhu
05-01-2013, 04:38 PM #6

new oil pump 320 CDI


old oil pump

(05-01-2013, 03:18 PM)Simpler=Better That's weird as hell, but looks like it did the job!

Do you have any more photos of the assembly?

Is this the method:

http://www.youtube.com/watch?v=9mCfchnJ724

http://www.aws.org/wj/nov02/feature.html

http://reneuxit-thermal-spray.com/Therma...Weld_.html

(05-01-2013, 04:38 PM)offroaddieselhu new oil pump 320 CDI

old oil pump

(05-01-2013, 03:18 PM)Simpler=Better That's weird as hell, but looks like it did the job!

Do you have any more photos of the assembly?

Is this the method:

http://www.youtube.com/watch?v=9mCfchnJ724

http://www.aws.org/wj/nov02/feature.html

http://reneuxit-thermal-spray.com/Therma...Weld_.html

(05-01-2013, 03:18 PM)Simpler=Better That's weird as hell, but looks like it did the job!

Do you have any more photos of the assembly?

Is this the method:

http://www.youtube.com/watch?v=9mCfchnJ724

http://www.aws.org/wj/nov02/feature.html

http://reneuxit-thermal-spray.com/Therma...Weld_.html

Attached Files
Image(s)
                   

Simpler=Better
PORTED HEAD

2,127
05-01-2013, 08:42 PM #7
Beautiful!

Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?
Simpler=Better
05-01-2013, 08:42 PM #7

Beautiful!


Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?

tjts1
GT2256V

125
05-01-2013, 10:34 PM #8
That looks amazing but is it going to be able to support the weight of the turbo?
tjts1
05-01-2013, 10:34 PM #8

That looks amazing but is it going to be able to support the weight of the turbo?

05-02-2013, 03:25 AM #9
(05-01-2013, 10:34 PM)tjts1 That looks amazing but is it going to be able to support the weight of the turbo?

I think it is easier than with iron fitting/adapter and screws. And the turbo will reach earlier the operating tempriture.
offroaddieselhu
05-02-2013, 03:25 AM #9

(05-01-2013, 10:34 PM)tjts1 That looks amazing but is it going to be able to support the weight of the turbo?

I think it is easier than with iron fitting/adapter and screws. And the turbo will reach earlier the operating tempriture.

05-02-2013, 06:47 AM #10
BOSCH VE pump
Attached Files
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offroaddieselhu
05-02-2013, 06:47 AM #10

BOSCH VE pump

Attached Files
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05-02-2013, 02:17 PM #11
the sump
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offroaddieselhu
05-02-2013, 02:17 PM #11

the sump

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05-03-2013, 05:10 AM #12
G off-road racing
Attached Files
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offroaddieselhu
05-03-2013, 05:10 AM #12

G off-road racing

Attached Files
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05-03-2013, 08:10 AM #13
intake Manifold
Attached Files
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offroaddieselhu
05-03-2013, 08:10 AM #13

intake Manifold

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05-05-2013, 02:22 PM #14
I'm looking for a place

(05-05-2013, 02:22 PM)offroaddieselhu I'm looking for a place
This post was last modified: 05-05-2013, 03:03 PM by offroaddieselhu.
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offroaddieselhu
05-05-2013, 02:22 PM #14

I'm looking for a place


(05-05-2013, 02:22 PM)offroaddieselhu I'm looking for a place

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05-05-2013, 03:32 PM #15
Previous OM602 series nozzle http://www.youtube.com/watch?v=VvfGjbNZgLM
offroaddieselhu
05-05-2013, 03:32 PM #15

Previous OM602 series nozzle http://www.youtube.com/watch?v=VvfGjbNZgLM

05-06-2013, 05:36 AM #16
(05-05-2013, 03:32 PM)offroaddieselhu Previous OM602 series nozzle http://www.youtube.com/watch?v=VvfGjbNZgLM

http://www.youtube.com/watch?v=6WrhcuctF_Q

591 RACE
This post was last modified: 05-06-2013, 05:59 AM by offroaddieselhu.
Attached Files
Image(s)
   
offroaddieselhu
05-06-2013, 05:36 AM #16

(05-05-2013, 03:32 PM)offroaddieselhu Previous OM602 series nozzle http://www.youtube.com/watch?v=VvfGjbNZgLM

http://www.youtube.com/watch?v=6WrhcuctF_Q

591 RACE

Attached Files
Image(s)
   

05-06-2013, 09:29 AM #17
OM602 GTB 2260+wastegate

(05-06-2013, 09:29 AM)offroaddieselhu OM602 GTB 2260+wastegate
This post was last modified: 05-06-2013, 09:30 AM by offroaddieselhu.
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offroaddieselhu
05-06-2013, 09:29 AM #17

OM602 GTB 2260+wastegate


(05-06-2013, 09:29 AM)offroaddieselhu OM602 GTB 2260+wastegate

Attached Files
Image(s)
       

Simpler=Better
PORTED HEAD

2,127
05-06-2013, 04:08 PM #18
It's so purdy!!!

Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?
Simpler=Better
05-06-2013, 04:08 PM #18

It's so purdy!!!


Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?

05-06-2013, 04:26 PM #19
so you can be the easiest to solve
offroaddieselhu
05-06-2013, 04:26 PM #19

so you can be the easiest to solve

05-08-2013, 06:01 PM #20
an older OM602 turbo piping to error control http://www.youtube.com/watch?v=sn7jLQLrAsk
offroaddieselhu
05-08-2013, 06:01 PM #20

an older OM602 turbo piping to error control http://www.youtube.com/watch?v=sn7jLQLrAsk

Duncansport
Holset

526
05-09-2013, 08:13 AM #21
(05-06-2013, 05:36 AM)offroaddieselhu
(05-05-2013, 03:32 PM)offroaddieselhu Previous OM602 series nozzle http://www.youtube.com/watch?v=VvfGjbNZgLM

http://www.youtube.com/watch?v=6WrhcuctF_Q

591 RACE

Nice work your doing there, whats the scoop with the nozzles though? I wasn't aware there were different options for the 602, or what improvements they offer..
This post was last modified: 05-09-2013, 08:48 AM by Duncansport.
Duncansport
05-09-2013, 08:13 AM #21

(05-06-2013, 05:36 AM)offroaddieselhu
(05-05-2013, 03:32 PM)offroaddieselhu Previous OM602 series nozzle http://www.youtube.com/watch?v=VvfGjbNZgLM

http://www.youtube.com/watch?v=6WrhcuctF_Q

591 RACE

Nice work your doing there, whats the scoop with the nozzles though? I wasn't aware there were different options for the 602, or what improvements they offer..

05-09-2013, 11:33 AM #22
(05-06-2013, 09:29 AM)offroaddieselhu OM602 GTB 2260+wastegate

(05-06-2013, 09:29 AM)offroaddieselhu OM602 GTB 2260+wastegate

(05-09-2013, 08:13 AM)Duncansport
(05-06-2013, 05:36 AM)offroaddieselhu
(05-05-2013, 03:32 PM)offroaddieselhu Previous OM602 series nozzle http://www.youtube.com/watch?v=VvfGjbNZgLM

http://www.youtube.com/watch?v=6WrhcuctF_Q

591 RACE

Nice work your doing there, whats the scoop with the nozzles though? I wasn't aware there were different options for the 602, or what improvements they offer..

Sorry, but what is your question with nozzles? ( I don't understand the english so well) Basically it has bigger hole.
This post was last modified: 05-09-2013, 12:13 PM by offroaddieselhu.
Attached Files
Image(s)
   
offroaddieselhu
05-09-2013, 11:33 AM #22

(05-06-2013, 09:29 AM)offroaddieselhu OM602 GTB 2260+wastegate

(05-06-2013, 09:29 AM)offroaddieselhu OM602 GTB 2260+wastegate

(05-09-2013, 08:13 AM)Duncansport
(05-06-2013, 05:36 AM)offroaddieselhu
(05-05-2013, 03:32 PM)offroaddieselhu Previous OM602 series nozzle http://www.youtube.com/watch?v=VvfGjbNZgLM

http://www.youtube.com/watch?v=6WrhcuctF_Q

591 RACE

Nice work your doing there, whats the scoop with the nozzles though? I wasn't aware there were different options for the 602, or what improvements they offer..

Sorry, but what is your question with nozzles? ( I don't understand the english so well) Basically it has bigger hole.

Attached Files
Image(s)
   

Simpler=Better
PORTED HEAD

2,127
05-09-2013, 01:09 PM #23
What is the effect of using these nozzles?

Will they affect timing? Quantity of fuel injected?

What do they do, how did you decide to use them, anything like that so we can learn from your parts

(05-06-2013, 05:36 AM)offroaddieselhu
(05-05-2013, 03:32 PM)offroaddieselhu Previous OM602 series nozzle http://www.youtube.com/watch?v=VvfGjbNZgLM

http://www.youtube.com/watch?v=6WrhcuctF_Q

591 RACE

Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?
Simpler=Better
05-09-2013, 01:09 PM #23

What is the effect of using these nozzles?

Will they affect timing? Quantity of fuel injected?

What do they do, how did you decide to use them, anything like that so we can learn from your parts

(05-06-2013, 05:36 AM)offroaddieselhu
(05-05-2013, 03:32 PM)offroaddieselhu Previous OM602 series nozzle http://www.youtube.com/watch?v=VvfGjbNZgLM

http://www.youtube.com/watch?v=6WrhcuctF_Q

591 RACE


Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?

05-09-2013, 01:29 PM #24
(05-09-2013, 01:09 PM)Simpler=Better What is the effect of using these nozzles?

Will they affect timing? Quantity of fuel injected?

What do they do, how did you decide to use them, anything like that so we can learn from your parts

(05-06-2013, 05:36 AM)offroaddieselhu
(05-05-2013, 03:32 PM)offroaddieselhu Previous OM602 series nozzle http://www.youtube.com/watch?v=VvfGjbNZgLM

http://www.youtube.com/watch?v=6WrhcuctF_Q

591 RACE

do not want to get into a much more accurate fuel injection
offroaddieselhu
05-09-2013, 01:29 PM #24

(05-09-2013, 01:09 PM)Simpler=Better What is the effect of using these nozzles?

Will they affect timing? Quantity of fuel injected?

What do they do, how did you decide to use them, anything like that so we can learn from your parts

(05-06-2013, 05:36 AM)offroaddieselhu
(05-05-2013, 03:32 PM)offroaddieselhu Previous OM602 series nozzle http://www.youtube.com/watch?v=VvfGjbNZgLM

http://www.youtube.com/watch?v=6WrhcuctF_Q

591 RACE

do not want to get into a much more accurate fuel injection

05-09-2013, 03:18 PM #25
(05-09-2013, 01:29 PM)offroaddieselhu
(05-09-2013, 01:09 PM)Simpler=Better What is the effect of using these nozzles?

Will they affect timing? Quantity of fuel injected?

What do they do, how did you decide to use them, anything like that so we can learn from your parts

(05-06-2013, 05:36 AM)offroaddieselhu http://www.youtube.com/watch?v=6WrhcuctF_Q

591 RACE

do not want to get into a much more accurate fuel injection
VE want to lower loads operated pump. higher speed perfomance expect growth
offroaddieselhu
05-09-2013, 03:18 PM #25

(05-09-2013, 01:29 PM)offroaddieselhu
(05-09-2013, 01:09 PM)Simpler=Better What is the effect of using these nozzles?

Will they affect timing? Quantity of fuel injected?

What do they do, how did you decide to use them, anything like that so we can learn from your parts

(05-06-2013, 05:36 AM)offroaddieselhu http://www.youtube.com/watch?v=6WrhcuctF_Q

591 RACE

do not want to get into a much more accurate fuel injection
VE want to lower loads operated pump. higher speed perfomance expect growth

raysorenson
Superturbo

1,162
05-09-2013, 03:42 PM #26
What is your power goal with that turbo?

Are you utilizing the VGT part or just using the wastegate?

At what RPM's does it start to make boost?

I think this turbo would make a good street turbo but I've heard others say it's too small for a high-revving Mercedes diesel.
raysorenson
05-09-2013, 03:42 PM #26

What is your power goal with that turbo?

Are you utilizing the VGT part or just using the wastegate?

At what RPM's does it start to make boost?

I think this turbo would make a good street turbo but I've heard others say it's too small for a high-revving Mercedes diesel.

05-09-2013, 03:59 PM #27
(05-09-2013, 03:42 PM)raysorenson What is your power goal with that turbo?

Are you utilizing the VGT part or just using the wastegate?

At what RPM's does it start to make boost?

I think this turbo would make a good street turbo but I've heard others say it's too small for a high-revving Mercedes diesel.

I know that this turbo is small for this car. But for off-road it's starts to work at critic RPM. (aprox. 1500-1600) I think to use bigger turbo is not possible. I experienced that these engines with this options are not useble in cars (only in off-road or 4x4).
offroaddieselhu
05-09-2013, 03:59 PM #27

(05-09-2013, 03:42 PM)raysorenson What is your power goal with that turbo?

Are you utilizing the VGT part or just using the wastegate?

At what RPM's does it start to make boost?

I think this turbo would make a good street turbo but I've heard others say it's too small for a high-revving Mercedes diesel.

I know that this turbo is small for this car. But for off-road it's starts to work at critic RPM. (aprox. 1500-1600) I think to use bigger turbo is not possible. I experienced that these engines with this options are not useble in cars (only in off-road or 4x4).

CRD4x4
CompoundSuperTurboDiesel4x4!

399
05-09-2013, 06:47 PM #28
This is some beautiful work! I'm jealous, so keep it up!

'05 Jeep Liberty CRD - 160k
'06.5 VW Jetta TDI - 230k
'82 MB 300TD - 116k (motor going to raysorenson)
'81 MB 300TD - 195k (parting out)
'71 Jeep DJ5 - diesel conversion project
CRD4x4
05-09-2013, 06:47 PM #28

This is some beautiful work! I'm jealous, so keep it up!


'05 Jeep Liberty CRD - 160k
'06.5 VW Jetta TDI - 230k
'82 MB 300TD - 116k (motor going to raysorenson)
'81 MB 300TD - 195k (parting out)
'71 Jeep DJ5 - diesel conversion project

raysorenson
Superturbo

1,162
05-09-2013, 08:56 PM #29
(05-09-2013, 03:59 PM)offroaddieselhu I know that this turbo is small for this car. But for off-road it's starts to work at critic RPM. (aprox. 1500-1600) I think to use bigger turbo is not possible. I experienced that these engines with this options are not useble in cars (only in off-road or 4x4).

Hmmm.... I'm still not convinced it's too small for street. It makes 240hp on a low-rpm diesel with emission controls. If I could get 220hp out of a 603 and get good boost at 1500 rpm, my car would be very fun to drive with this turbo. I'm also considering using this turbo on a OM617 Toyota FJ40 with a 58.2:1 crawl ratio. If it makes any boost below 1500rpm with a 3.0L 617 it will be a great rock crawling turbo too.
raysorenson
05-09-2013, 08:56 PM #29

(05-09-2013, 03:59 PM)offroaddieselhu I know that this turbo is small for this car. But for off-road it's starts to work at critic RPM. (aprox. 1500-1600) I think to use bigger turbo is not possible. I experienced that these engines with this options are not useble in cars (only in off-road or 4x4).

Hmmm.... I'm still not convinced it's too small for street. It makes 240hp on a low-rpm diesel with emission controls. If I could get 220hp out of a 603 and get good boost at 1500 rpm, my car would be very fun to drive with this turbo. I'm also considering using this turbo on a OM617 Toyota FJ40 with a 58.2:1 crawl ratio. If it makes any boost below 1500rpm with a 3.0L 617 it will be a great rock crawling turbo too.

05-10-2013, 02:54 AM #30
(05-09-2013, 08:56 PM)raysorenson
(05-09-2013, 03:59 PM)offroaddieselhu I know that this turbo is small for this car. But for off-road it's starts to work at critic RPM. (aprox. 1500-1600) I think to use bigger turbo is not possible. I experienced that these engines with this options are not useble in cars (only in off-road or 4x4).

Hmmm.... I'm still not convinced it's too small for street. It makes 240hp on a low-rpm diesel with emission controls. If I could get 220hp out of a 603 and get good boost at 1500 rpm, my car would be very fun to drive with this turbo. I'm also considering using this turbo on a OM617 Toyota FJ40 with a 58.2:1 crawl ratio. If it makes any boost below 1500rpm with a 3.0L 617 it will be a great rock crawling turbo too.

It could work well in OM 603, if the geometric options is good. I'm not specialist of pump (MW).
I work with VE pumps. It is possibly that with closed geometry it's blast the gear. Smile
If a rock crawling car would have place, I would put OM613 or in case of small place OM624, with any kind of geometric turbo.
This post was last modified: 05-10-2013, 02:55 AM by offroaddieselhu.
offroaddieselhu
05-10-2013, 02:54 AM #30

(05-09-2013, 08:56 PM)raysorenson
(05-09-2013, 03:59 PM)offroaddieselhu I know that this turbo is small for this car. But for off-road it's starts to work at critic RPM. (aprox. 1500-1600) I think to use bigger turbo is not possible. I experienced that these engines with this options are not useble in cars (only in off-road or 4x4).

Hmmm.... I'm still not convinced it's too small for street. It makes 240hp on a low-rpm diesel with emission controls. If I could get 220hp out of a 603 and get good boost at 1500 rpm, my car would be very fun to drive with this turbo. I'm also considering using this turbo on a OM617 Toyota FJ40 with a 58.2:1 crawl ratio. If it makes any boost below 1500rpm with a 3.0L 617 it will be a great rock crawling turbo too.

It could work well in OM 603, if the geometric options is good. I'm not specialist of pump (MW).
I work with VE pumps. It is possibly that with closed geometry it's blast the gear. Smile
If a rock crawling car would have place, I would put OM613 or in case of small place OM624, with any kind of geometric turbo.

05-10-2013, 04:01 PM #31
(05-01-2013, 04:38 PM)offroaddieselhu new oil pump 320 CDI

old oil pump

(05-01-2013, 03:18 PM)Simpler=Better That's weird as hell, but looks like it did the job!

Do you have any more photos of the assembly?

Is this the method:

http://www.youtube.com/watch?v=9mCfchnJ724

http://www.aws.org/wj/nov02/feature.html

http://reneuxit-thermal-spray.com/Therma...Weld_.html

(05-01-2013, 04:38 PM)offroaddieselhu new oil pump 320 CDI

old oil pump

(05-01-2013, 03:18 PM)Simpler=Better That's weird as hell, but looks like it did the job!

Do you have any more photos of the assembly?

Is this the method:

http://www.youtube.com/watch?v=9mCfchnJ724

http://www.aws.org/wj/nov02/feature.html

http://reneuxit-thermal-spray.com/Therma...Weld_.html

(05-01-2013, 03:18 PM)Simpler=Better That's weird as hell, but looks like it did the job!

Do you have any more photos of the assembly?

Is this the method:

http://www.youtube.com/watch?v=9mCfchnJ724

http://www.aws.org/wj/nov02/feature.html

http://reneuxit-thermal-spray.com/Therma...Weld_.html
scarcity of space
Attached Files
Image(s)
   
offroaddieselhu
05-10-2013, 04:01 PM #31

(05-01-2013, 04:38 PM)offroaddieselhu new oil pump 320 CDI

old oil pump

(05-01-2013, 03:18 PM)Simpler=Better That's weird as hell, but looks like it did the job!

Do you have any more photos of the assembly?

Is this the method:

http://www.youtube.com/watch?v=9mCfchnJ724

http://www.aws.org/wj/nov02/feature.html

http://reneuxit-thermal-spray.com/Therma...Weld_.html

(05-01-2013, 04:38 PM)offroaddieselhu new oil pump 320 CDI

old oil pump

(05-01-2013, 03:18 PM)Simpler=Better That's weird as hell, but looks like it did the job!

Do you have any more photos of the assembly?

Is this the method:

http://www.youtube.com/watch?v=9mCfchnJ724

http://www.aws.org/wj/nov02/feature.html

http://reneuxit-thermal-spray.com/Therma...Weld_.html

(05-01-2013, 03:18 PM)Simpler=Better That's weird as hell, but looks like it did the job!

Do you have any more photos of the assembly?

Is this the method:

http://www.youtube.com/watch?v=9mCfchnJ724

http://www.aws.org/wj/nov02/feature.html

http://reneuxit-thermal-spray.com/Therma...Weld_.html
scarcity of space

Attached Files
Image(s)
   

05-14-2013, 05:58 PM #32
build
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offroaddieselhu
05-14-2013, 05:58 PM #32

build

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05-15-2013, 06:15 AM #33
VGT build
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offroaddieselhu
05-15-2013, 06:15 AM #33

VGT build

Attached Files
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05-15-2013, 08:10 AM #34
(05-15-2013, 06:15 AM)offroaddieselhu VGT build
Attached Files
Image(s)
   
offroaddieselhu
05-15-2013, 08:10 AM #34

(05-15-2013, 06:15 AM)offroaddieselhu VGT build

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Image(s)
   

larsalan
Superturbo

1,272
05-15-2013, 02:54 PM #36
very nice

Rusted out beat down 300d turbo 82' -- RIP
Nice body, tons of ridiculous mechanical issues - 300d turbo 82' /motor 85'
larsalan
05-15-2013, 02:54 PM #36

very nice


Rusted out beat down 300d turbo 82' -- RIP
Nice body, tons of ridiculous mechanical issues - 300d turbo 82' /motor 85'

05-15-2013, 03:53 PM #37
(05-15-2013, 02:54 PM)larsalan very nice

Smile
offroaddieselhu
05-15-2013, 03:53 PM #37

(05-15-2013, 02:54 PM)larsalan very nice

Smile

Ksteen2
Holset

304
05-16-2013, 03:33 AM #38
looking good Wink

1#
Volvo 940 estate 1995
Originaly a d24tic
Changed to OM606.962 From the old 81 Benz
4" dp, 3,5" stainless from DP out.
8mm dieselmeken pump att 180cc
BW kkk K29 turbo, 15cm hot side
home made flywheel with sachs 765PP and original mercedes 240mm organic disc  
6speed cdi box
4,5" humongus cooler
Please wait, loading boost
Ksteen2
05-16-2013, 03:33 AM #38

looking good Wink


1#
Volvo 940 estate 1995
Originaly a d24tic
Changed to OM606.962 From the old 81 Benz
4" dp, 3,5" stainless from DP out.
8mm dieselmeken pump att 180cc
BW kkk K29 turbo, 15cm hot side
home made flywheel with sachs 765PP and original mercedes 240mm organic disc  
6speed cdi box
4,5" humongus cooler
Please wait, loading boost

05-16-2013, 06:08 AM #39
ready for 1st start
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offroaddieselhu
05-16-2013, 06:08 AM #39

ready for 1st start

Attached Files
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05-20-2013, 06:43 AM #40
https://fbcdn-sphotos-h-a.akamaihd.net/h...5316_n.jpg
(05-16-2013, 06:08 AM)offroaddieselhu ready for 1st start

(05-20-2013, 06:43 AM)offroaddieselhu https://fbcdn-sphotos-h-a.akamaihd.net/h...5316_n.jpg
(05-16-2013, 06:08 AM)offroaddieselhu ready for 1st start

https://fbcdn-sphotos-h-a.akamaihd.net/h...5316_n.jpg

(05-20-2013, 06:43 AM)offroaddieselhu https://fbcdn-sphotos-h-a.akamaihd.net/h...5316_n.jpg
(05-16-2013, 06:08 AM)offroaddieselhu ready for 1st start

(05-20-2013, 06:43 AM)offroaddieselhu https://fbcdn-sphotos-h-a.akamaihd.net/h...5316_n.jpg
(05-16-2013, 06:08 AM)offroaddieselhu ready for 1st start
https://fbcdn-sphotos-e-a.akamaihd.net/h...2426_n.jpg
This post was last modified: 05-20-2013, 06:45 AM by offroaddieselhu.
offroaddieselhu
05-20-2013, 06:43 AM #40

https://fbcdn-sphotos-h-a.akamaihd.net/h...5316_n.jpg

(05-16-2013, 06:08 AM)offroaddieselhu ready for 1st start

(05-20-2013, 06:43 AM)offroaddieselhu https://fbcdn-sphotos-h-a.akamaihd.net/h...5316_n.jpg
(05-16-2013, 06:08 AM)offroaddieselhu ready for 1st start

https://fbcdn-sphotos-h-a.akamaihd.net/h...5316_n.jpg

(05-20-2013, 06:43 AM)offroaddieselhu https://fbcdn-sphotos-h-a.akamaihd.net/h...5316_n.jpg
(05-16-2013, 06:08 AM)offroaddieselhu ready for 1st start

(05-20-2013, 06:43 AM)offroaddieselhu https://fbcdn-sphotos-h-a.akamaihd.net/h...5316_n.jpg
(05-16-2013, 06:08 AM)offroaddieselhu ready for 1st start
https://fbcdn-sphotos-e-a.akamaihd.net/h...2426_n.jpg

Simpler=Better
PORTED HEAD

2,127
05-20-2013, 08:01 AM #41
It's aliiiiiiive!!!

Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?
Simpler=Better
05-20-2013, 08:01 AM #41

It's aliiiiiiive!!!


Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?

05-20-2013, 09:31 AM #42
Big Grin
I think the setting are not so god. With big nozle too small the turbine. I have to optimalizate.
(05-20-2013, 08:01 AM)Simpler=Better It's aliiiiiiive!!!
This post was last modified: 05-20-2013, 09:33 AM by offroaddieselhu.
offroaddieselhu
05-20-2013, 09:31 AM #42

Big Grin
I think the setting are not so god. With big nozle too small the turbine. I have to optimalizate.

(05-20-2013, 08:01 AM)Simpler=Better It's aliiiiiiive!!!

06-02-2013, 04:33 PM #43
first test
Attached Files
Image(s)
   
offroaddieselhu
06-02-2013, 04:33 PM #43

first test

Attached Files
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06-03-2013, 04:29 PM #44
(06-02-2013, 04:33 PM)offroaddieselhu first test
Attached Files
Image(s)
   
offroaddieselhu
06-03-2013, 04:29 PM #44

(06-02-2013, 04:33 PM)offroaddieselhu first test

Attached Files
Image(s)
   

Simpler=Better
PORTED HEAD

2,127
06-04-2013, 09:06 AM #45
As we say in 'murica, YEEEEEEHAAAAAAAAAAWWWWW!

Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?
Simpler=Better
06-04-2013, 09:06 AM #45

As we say in 'murica, YEEEEEEHAAAAAAAAAAWWWWW!


Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?

06-04-2013, 09:36 AM #46
(06-04-2013, 09:06 AM)Simpler=Better As we say in 'murica, YEEEEEEHAAAAAAAAAAWWWWW!

It is far from the good! I haven't got any perfect turbo! It is too small!
Up to now it was small in low rpm, but recently it is small for hight rpm too.
offroaddieselhu
offroaddieselhu
06-04-2013, 09:36 AM #46

(06-04-2013, 09:06 AM)Simpler=Better As we say in 'murica, YEEEEEEHAAAAAAAAAAWWWWW!

It is far from the good! I haven't got any perfect turbo! It is too small!
Up to now it was small in low rpm, but recently it is small for hight rpm too.
offroaddieselhu

06-26-2013, 04:35 AM #47
(05-01-2013, 03:35 AM)offroaddieselhu OM 602 rebuild for off-road with GTB 22/60 VZK. (and wastegate);
and an other version OM602 engine with standard turbo and with UAZ body

[quote='offroaddieselhu' pid='52940' dateline='1372239345']
[quote='offroaddieselhu' pid='51237' dateline='1367397314']
OM 602 rebuild for off-road with GTB 22/60 VZK. (and wastegate);
and an other version OM602 engine with standard turbo and with UAZ body
This post was last modified: 06-26-2013, 05:11 AM by offroaddieselhu.
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offroaddieselhu
06-26-2013, 04:35 AM #47

(05-01-2013, 03:35 AM)offroaddieselhu OM 602 rebuild for off-road with GTB 22/60 VZK. (and wastegate);
and an other version OM602 engine with standard turbo and with UAZ body

[quote='offroaddieselhu' pid='52940' dateline='1372239345']
[quote='offroaddieselhu' pid='51237' dateline='1367397314']
OM 602 rebuild for off-road with GTB 22/60 VZK. (and wastegate);
and an other version OM602 engine with standard turbo and with UAZ body

Attached Files
Image(s)
           

06-29-2013, 12:16 PM #48
Mercedes G with UAZ body
This post was last modified: 06-29-2013, 12:18 PM by offroaddieselhu.
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offroaddieselhu
06-29-2013, 12:16 PM #48

Mercedes G with UAZ body

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07-02-2013, 12:35 PM #49
UAZ OM602 I don't like this car with original wastegate turbo

https://www.youtube.com/watch?v=6dQbo7nh...h8itXs2hZQ
offroaddieselhu
07-02-2013, 12:35 PM #49

UAZ OM602 I don't like this car with original wastegate turbo

https://www.youtube.com/watch?v=6dQbo7nh...h8itXs2hZQ

mbz123
GT2256V

122
07-07-2013, 01:35 AM #50
(05-20-2013, 09:31 AM)offroaddieselhu I have to optimalizate.

Yes, I must do this too! Looking good on the build and following closely for the turbo infos.

THX

MBZ123
mbz123
07-07-2013, 01:35 AM #50

(05-20-2013, 09:31 AM)offroaddieselhu I have to optimalizate.

Yes, I must do this too! Looking good on the build and following closely for the turbo infos.

THX

MBZ123

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