STD Tuning Drivetrain Purpose of the U-Joint

Purpose of the U-Joint

Purpose of the U-Joint

 
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mxfrank
K26-2

36
09-26-2013, 02:24 PM #1
I was recently surprised to discover that there's a u-joint in the middle of Mercedes driveshafts. It's no big secret, I guess, just something I've never messed with.

My question is why is it there? If there's an angle between the tranny and diff, then you would need two u-joints, otherwise the driveshaft would wobble. Where there's one, you would expect a second, 90 degrees out of phase to counteract the wobble. Alternatively, you could have one double Cardan joint.

One u-joint is only wobble free if the transmission and diff are exactly in line. But if they are in line, there's no need for a U-Joint. It could be that the u-joint takes up small angular variations due to the rubber driveline mounts. But I thought that's what the flex disks did. You would probably have some wheel hop on hard acceleration if the joint isn't phase paired with something. And yet is all seems to work.

1987 Mercedes 190TD
mxfrank
09-26-2013, 02:24 PM #1

I was recently surprised to discover that there's a u-joint in the middle of Mercedes driveshafts. It's no big secret, I guess, just something I've never messed with.

My question is why is it there? If there's an angle between the tranny and diff, then you would need two u-joints, otherwise the driveshaft would wobble. Where there's one, you would expect a second, 90 degrees out of phase to counteract the wobble. Alternatively, you could have one double Cardan joint.

One u-joint is only wobble free if the transmission and diff are exactly in line. But if they are in line, there's no need for a U-Joint. It could be that the u-joint takes up small angular variations due to the rubber driveline mounts. But I thought that's what the flex disks did. You would probably have some wheel hop on hard acceleration if the joint isn't phase paired with something. And yet is all seems to work.


1987 Mercedes 190TD

hooblah
Holset

401
09-26-2013, 03:32 PM #2
Cant help you there mate, but two terms I've come across when talking about propshafts are cardan and spicer. What do these mean?
hooblah
09-26-2013, 03:32 PM #2

Cant help you there mate, but two terms I've come across when talking about propshafts are cardan and spicer. What do these mean?

mxfrank
K26-2

36
09-26-2013, 07:09 PM #3
(09-26-2013, 03:32 PM)hooblah Cant help you there mate, but two terms I've come across when talking about propshafts are cardan and spicer. What do these mean?

Cardan is the european name for U-Joint, after the Italian inventor Cardano. A double Cardan joint is like a pair of u-joints back to back, it's a simple sort of CV joint.

Spicer joint is the English name for u-joint. Spicer is Hardy Spicer. Formerly a UK maker of driveline hardware, last I looked it was owned by Tremec, which is a Mexican maker of transmission components.

And just to round out your vocabulary, the CV joints in Mercedes axles are properly called Rzeppa joints, after the Ford engineer who invented them.

1987 Mercedes 190TD
mxfrank
09-26-2013, 07:09 PM #3

(09-26-2013, 03:32 PM)hooblah Cant help you there mate, but two terms I've come across when talking about propshafts are cardan and spicer. What do these mean?

Cardan is the european name for U-Joint, after the Italian inventor Cardano. A double Cardan joint is like a pair of u-joints back to back, it's a simple sort of CV joint.

Spicer joint is the English name for u-joint. Spicer is Hardy Spicer. Formerly a UK maker of driveline hardware, last I looked it was owned by Tremec, which is a Mexican maker of transmission components.

And just to round out your vocabulary, the CV joints in Mercedes axles are properly called Rzeppa joints, after the Ford engineer who invented them.


1987 Mercedes 190TD

willbhere4u
Six in a row make her go!

2,507
09-27-2013, 09:28 AM #4
Older BMW's have a similar kind of setup on there drive shafts also my guess is to compensate for engine torquing when the engine and transmission rock over in there mounts under load. Bmw and Mercedes of the time have fairly narrow drive shaft tunnels maybe they where worried one long shaft could rock over and hit it under high stress situations.

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
09-27-2013, 09:28 AM #4

Older BMW's have a similar kind of setup on there drive shafts also my guess is to compensate for engine torquing when the engine and transmission rock over in there mounts under load. Bmw and Mercedes of the time have fairly narrow drive shaft tunnels maybe they where worried one long shaft could rock over and hit it under high stress situations.


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

Druk
Holset

297
09-27-2013, 09:35 AM #5
The rather unfortunate upshot of them using a spicer where there is hardly any movement is that it results in the joint ' false brinelling' and the joint becoming aligned in one plane only. Try it next time you have a Merc shaft out. The centre joint feels like it has a notch position around centre.

http://en.wikipedia.org/wiki/False_brinelling
Druk
09-27-2013, 09:35 AM #5

The rather unfortunate upshot of them using a spicer where there is hardly any movement is that it results in the joint ' false brinelling' and the joint becoming aligned in one plane only. Try it next time you have a Merc shaft out. The centre joint feels like it has a notch position around centre.

http://en.wikipedia.org/wiki/False_brinelling

willbhere4u
Six in a row make her go!

2,507
09-27-2013, 09:40 AM #6
Subaru have the same problem with there rear shafts and they usually have 3 joints they never move so they always get knotchy near center

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
09-27-2013, 09:40 AM #6

Subaru have the same problem with there rear shafts and they usually have 3 joints they never move so they always get knotchy near center


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

mxfrank
K26-2

36
09-27-2013, 01:43 PM #7
(09-27-2013, 09:28 AM)willbhere4u Older BMW's have a similar kind of setup on there drive shafts also my guess is to compensate for engine torquing when the engine and transmission rock over in there mounts under load.

This is the only purpose I can think of for it. I guess the rubber flex disks don't provide enough flex...so maybe the question should be why have those? If there's an alignment issue due to mount compliance, then I would think the center U-Joint would cause wheel hop or at least chatter on hard acceleration.

The false brinelling problem is an inevitable consequence of a bearing that has limited movement, makes perfect sense. You also can't get too creative with engine or transmission swaps: this driveline has to be arrow straight in it's nominal position.

Let me turn the question inside out, why wouldn't Mercedes solve this the same way most everyone else does...with a u-joint at either end? That arrangement is proven, and gives a lot more flexibility than this. Plus you'd never have an exploding flex joint.

(09-27-2013, 09:40 AM)willbhere4u Subaru have the same problem with there rear shafts and they usually have 3 joints they never move so they always get knotchy near center

Just took a look at my Subie FSM(it's not true that I have one of everything, but close). The center joint is a CV joint, which may still be subject to false brinelling, but is free of the NVH problems of a single U-joint.
This post was last modified: 09-27-2013, 02:04 PM by mxfrank.

1987 Mercedes 190TD
mxfrank
09-27-2013, 01:43 PM #7

(09-27-2013, 09:28 AM)willbhere4u Older BMW's have a similar kind of setup on there drive shafts also my guess is to compensate for engine torquing when the engine and transmission rock over in there mounts under load.

This is the only purpose I can think of for it. I guess the rubber flex disks don't provide enough flex...so maybe the question should be why have those? If there's an alignment issue due to mount compliance, then I would think the center U-Joint would cause wheel hop or at least chatter on hard acceleration.

The false brinelling problem is an inevitable consequence of a bearing that has limited movement, makes perfect sense. You also can't get too creative with engine or transmission swaps: this driveline has to be arrow straight in it's nominal position.

Let me turn the question inside out, why wouldn't Mercedes solve this the same way most everyone else does...with a u-joint at either end? That arrangement is proven, and gives a lot more flexibility than this. Plus you'd never have an exploding flex joint.

(09-27-2013, 09:40 AM)willbhere4u Subaru have the same problem with there rear shafts and they usually have 3 joints they never move so they always get knotchy near center

Just took a look at my Subie FSM(it's not true that I have one of everything, but close). The center joint is a CV joint, which may still be subject to false brinelling, but is free of the NVH problems of a single U-joint.


1987 Mercedes 190TD

 
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