STD Maintenance General Om604 with 601 pump issues.

Om604 with 601 pump issues.

Om604 with 601 pump issues.

 
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GeorgeHasmanda
Naturally-aspirated

21
03-28-2014, 06:24 PM #1
(03-27-2014, 05:58 AM)offroaddieselhu Hi,

I've made this engine about 6 years ago. This is a socalled basic engine, that has 0.9-1 mm ATDC.
If I'll make the new I'll messure the new setting and I'll writte you.

Offroaddieselhu
I have problem.I have OM604(w202 220D with lucas pump) and now i have om601 pump on this engine.but I not runing good.I was 15 ATDC.Good start and run,but much white smoke and idle is horrible.10,20 ATDC it was same.Now i running 14 BTDC.not good start,but engine runing when idle so littble bit hard,some black smoke and high rpm not much white smoke when before.Injectors are good.pressure is 110-115bar.But injectors are original for rotary pump.om601 pump is from w124 200D,same injectors pressure 115bar.Om601 pump is stock.I'm desperate.please help THX
This post was last modified: 03-29-2014, 08:30 AM by aaa.
GeorgeHasmanda
03-28-2014, 06:24 PM #1

(03-27-2014, 05:58 AM)offroaddieselhu Hi,

I've made this engine about 6 years ago. This is a socalled basic engine, that has 0.9-1 mm ATDC.
If I'll make the new I'll messure the new setting and I'll writte you.

Offroaddieselhu
I have problem.I have OM604(w202 220D with lucas pump) and now i have om601 pump on this engine.but I not runing good.I was 15 ATDC.Good start and run,but much white smoke and idle is horrible.10,20 ATDC it was same.Now i running 14 BTDC.not good start,but engine runing when idle so littble bit hard,some black smoke and high rpm not much white smoke when before.Injectors are good.pressure is 110-115bar.But injectors are original for rotary pump.om601 pump is from w124 200D,same injectors pressure 115bar.Om601 pump is stock.I'm desperate.please help THX

Tito
Holset

354
03-29-2014, 01:03 AM #2
Rotary pump injectors and inline pump injectors don't mix. They have different kind of needle lift I thought.
Tito
03-29-2014, 01:03 AM #2

Rotary pump injectors and inline pump injectors don't mix. They have different kind of needle lift I thought.

MFSuper90
Budget Builder

1,533
03-29-2014, 02:32 PM #3
(03-29-2014, 01:03 AM)Tito Rotary pump injectors and inline pump injectors don't mix. They have different kind of needle lift I thought.

The lift part is a possibility, but I don't think it should matter too much as long on the pop pressures are set correctly for either a rotary or inline. Too much injector pressure on a rotary will junk it real quick

'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         
MFSuper90
03-29-2014, 02:32 PM #3

(03-29-2014, 01:03 AM)Tito Rotary pump injectors and inline pump injectors don't mix. They have different kind of needle lift I thought.

The lift part is a possibility, but I don't think it should matter too much as long on the pop pressures are set correctly for either a rotary or inline. Too much injector pressure on a rotary will junk it real quick


'82 300D -3" straight pipe, ALDA deleted, 3in1 glowshift gauge, HX30, egr-less manifold, A/W intercooler Big Grin
'14 Ram 6.7l cummins -G56 handshaker, wishing it was deleted         

Tito
Holset

354
03-31-2014, 11:34 AM #4
I have some brand new injectors laying around here. But no pop tester. I'm quite curios what's the difference. I can not imagine the difference in pop pressure result in a totally different Bosch number.

[Image: FE940430-3F4C-4330-917A-700080D94A03.jpg]

Left is from a VW 1.6 turbo diesel and right is from the Mercedes 601/2/3 n/a engines. Can't find a whole lot of info on the VW injectors. They look exactly the same
Tito
03-31-2014, 11:34 AM #4

I have some brand new injectors laying around here. But no pop tester. I'm quite curios what's the difference. I can not imagine the difference in pop pressure result in a totally different Bosch number.

[Image: FE940430-3F4C-4330-917A-700080D94A03.jpg]

Left is from a VW 1.6 turbo diesel and right is from the Mercedes 601/2/3 n/a engines. Can't find a whole lot of info on the VW injectors. They look exactly the same

Petar
7.5mm M pump

459
04-19-2014, 12:06 PM #5
Have you swaped pump sprocket from the OM601? The one with automatic advance of timing at higher rpm
Petar
04-19-2014, 12:06 PM #5

Have you swaped pump sprocket from the OM601? The one with automatic advance of timing at higher rpm

 
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