STD Tuning Engine VNT / VGT Stand alone Controllers

VNT / VGT Stand alone Controllers

VNT / VGT Stand alone Controllers

 
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dartrpm
K26-2

31
01-11-2010, 03:52 PM #1
I haven't see any mention of Fleece Performance's standalone VNT controller on here yet.

From what I have read, they currently have a standalone controller available for Garrett VGT's in the $900 price range. They have one in the works for Holset's for about $500.

While this is considerably more money than the mechanical control available now, they do offer some advantages, so it appears. The controller needs some sort of TPS, MAP and RPM input to work. All three of these are either readily available or easy to add to our engines. This plus instant control of turbo setting is great.


What are your thoughts?

Scott


You Tube Video of Fleece Perfromance Truck with Standalone Controller

4BT thread on Controllers
dartrpm
01-11-2010, 03:52 PM #1

I haven't see any mention of Fleece Performance's standalone VNT controller on here yet.

From what I have read, they currently have a standalone controller available for Garrett VGT's in the $900 price range. They have one in the works for Holset's for about $500.

While this is considerably more money than the mechanical control available now, they do offer some advantages, so it appears. The controller needs some sort of TPS, MAP and RPM input to work. All three of these are either readily available or easy to add to our engines. This plus instant control of turbo setting is great.


What are your thoughts?

Scott


You Tube Video of Fleece Perfromance Truck with Standalone Controller

4BT thread on Controllers

300SD81
GT2559V

187
01-11-2010, 03:59 PM #2
I'm currently working designing a similar system, good bit of info here, http://www.superturbodiesel.com/std/garr...t-614.html

$900 is way out of my price range, when finished, I'd estimate you could build my design for about $50 with plenty of free samples from chip makers...
This post was last modified: 01-11-2010, 04:00 PM by 300SD81.

Ich liebe meine Autos!

1981 Mercedes-Benz 300SD | 156K Miles | 2nd Owner | EGR Disabled [Removal Pending] | ALDA Removed | Straight Pipes | GT2256V??? | Laser Interceptor | Engine swap over summer, hopefully with GT2256V attached...

1981 Mercedes-Benz 300SD | Odo Stopped at 160K (at least 50K more) | EGR Disabled | ALDA All The Way Out | Straight pipes | FM-870 Remote Start Alarm System | B100 Biodiesel | AC Fixed x2 | Trunk crushed in Sad | Retired to garage.

Excessive speeding? It ain't excessive till I redline!
300SD81
01-11-2010, 03:59 PM #2

I'm currently working designing a similar system, good bit of info here, http://www.superturbodiesel.com/std/garr...t-614.html

$900 is way out of my price range, when finished, I'd estimate you could build my design for about $50 with plenty of free samples from chip makers...


Ich liebe meine Autos!

1981 Mercedes-Benz 300SD | 156K Miles | 2nd Owner | EGR Disabled [Removal Pending] | ALDA Removed | Straight Pipes | GT2256V??? | Laser Interceptor | Engine swap over summer, hopefully with GT2256V attached...

1981 Mercedes-Benz 300SD | Odo Stopped at 160K (at least 50K more) | EGR Disabled | ALDA All The Way Out | Straight pipes | FM-870 Remote Start Alarm System | B100 Biodiesel | AC Fixed x2 | Trunk crushed in Sad | Retired to garage.

Excessive speeding? It ain't excessive till I redline!

ForcedInduction
Banned

3,628
01-11-2010, 04:08 PM #3
The 341ve controller would be very simple. Its just a 12vDC motor with a TPS on the main rod's gear.
ForcedInduction
01-11-2010, 04:08 PM #3

The 341ve controller would be very simple. Its just a 12vDC motor with a TPS on the main rod's gear.

ForcedInduction
Banned

3,628
01-12-2010, 04:57 AM #4
How about megasquirt? If it can control up to 16 injectors a single turbo shouldn't be much of a problem.
ForcedInduction
01-12-2010, 04:57 AM #4

How about megasquirt? If it can control up to 16 injectors a single turbo shouldn't be much of a problem.

DervTuning
Unregistered

47
01-12-2010, 09:17 AM #5
Exactly, if you are going to spend that kind of money, use an EMS (like MS, etc) for 3D control of the VGT. Granted, most of the other functions will not be used, but at least they would be available should the need arise Big Grin

In the video, notice also that when the vanes are largely closed, the rpms of the engine start to drop, and you can hear the engine strain a bit. This is due to the power consumption/drive pressure of the exhaust; too much charge pressure does not come free.

(01-12-2010, 04:57 AM)ForcedInduction How about megasquirt? If it can control up to 16 injectors a single turbo shouldn't be much of a problem.
DervTuning
01-12-2010, 09:17 AM #5

Exactly, if you are going to spend that kind of money, use an EMS (like MS, etc) for 3D control of the VGT. Granted, most of the other functions will not be used, but at least they would be available should the need arise Big Grin

In the video, notice also that when the vanes are largely closed, the rpms of the engine start to drop, and you can hear the engine strain a bit. This is due to the power consumption/drive pressure of the exhaust; too much charge pressure does not come free.

(01-12-2010, 04:57 AM)ForcedInduction How about megasquirt? If it can control up to 16 injectors a single turbo shouldn't be much of a problem.

Tymbrymi
Klatta Klatta

185
01-12-2010, 12:06 PM #6
(01-12-2010, 04:57 AM)ForcedInduction How about megasquirt? If it can control up to 16 injectors a single turbo shouldn't be much of a problem.

Because the software isn't designed to control a turbo! It's designed to control injectors. Wink

John Robbins
'05 E320 CDI - 118k - Faaaaaast!! Angel
'87 300TD - 317k - Cracked head... but an OM606 is on the way! Undecided
'79 300SD - 295k - Bad engine = project car!
Tymbrymi
01-12-2010, 12:06 PM #6

(01-12-2010, 04:57 AM)ForcedInduction How about megasquirt? If it can control up to 16 injectors a single turbo shouldn't be much of a problem.

Because the software isn't designed to control a turbo! It's designed to control injectors. Wink


John Robbins
'05 E320 CDI - 118k - Faaaaaast!! Angel
'87 300TD - 317k - Cracked head... but an OM606 is on the way! Undecided
'79 300SD - 295k - Bad engine = project car!

INC
GTA2056V

76
01-12-2010, 12:21 PM #7
Megasquirt can`t control VNT in "cloosed loop".

VEMS can do this, or DTA box but its not so easy.

G300TD(OM606.964) & 250GD(OM605.960)Trophy raid
INC
01-12-2010, 12:21 PM #7

Megasquirt can`t control VNT in "cloosed loop".

VEMS can do this, or DTA box but its not so easy.


G300TD(OM606.964) & 250GD(OM605.960)Trophy raid

ForcedInduction
Banned

3,628
01-12-2010, 12:23 PM #8
But MS is "CAN enabled" so it should be able to talk to it if you write the right code.
ForcedInduction
01-12-2010, 12:23 PM #8

But MS is "CAN enabled" so it should be able to talk to it if you write the right code.

Tymbrymi
Klatta Klatta

185
01-12-2010, 12:28 PM #9
(01-12-2010, 12:23 PM)ForcedInduction if you write the right code.

Exactly Wink

John Robbins
'05 E320 CDI - 118k - Faaaaaast!! Angel
'87 300TD - 317k - Cracked head... but an OM606 is on the way! Undecided
'79 300SD - 295k - Bad engine = project car!
Tymbrymi
01-12-2010, 12:28 PM #9

(01-12-2010, 12:23 PM)ForcedInduction if you write the right code.

Exactly Wink


John Robbins
'05 E320 CDI - 118k - Faaaaaast!! Angel
'87 300TD - 317k - Cracked head... but an OM606 is on the way! Undecided
'79 300SD - 295k - Bad engine = project car!

Brayden
Unregistered

2
03-07-2010, 08:09 PM #10
Our controller has a fully calibratable map that is able to be reprogrammed via USB realtime. You can also "scale" the sensors to the axes in the software it's actually quite powerful. Our software also allows you to watch the cell in the lookup table realtime much like other high end realtime calibration tools. It makes creating a boost map for your particular setup very quick and easy.
Brayden
03-07-2010, 08:09 PM #10

Our controller has a fully calibratable map that is able to be reprogrammed via USB realtime. You can also "scale" the sensors to the axes in the software it's actually quite powerful. Our software also allows you to watch the cell in the lookup table realtime much like other high end realtime calibration tools. It makes creating a boost map for your particular setup very quick and easy.

mbenzo300td
TA 0301

66
03-08-2010, 12:01 AM #11
Forgive my electrical noob question, but does anyone or can anyone make a standalone or some sort of engine management hub that would support various sensors vnt and plug into a small lcd or headunit.
mbenzo300td
03-08-2010, 12:01 AM #11

Forgive my electrical noob question, but does anyone or can anyone make a standalone or some sort of engine management hub that would support various sensors vnt and plug into a small lcd or headunit.

winmutt
bitbanger

3,468
03-08-2010, 08:29 AM #12
There are plenty of threads on this or similar projects. Hella contoller, VGT controller and drive by wire come to mind. I am getting back to more of a normal schedule myself and will start having a few hours a day to myself again, chomping at the bit to get my hella actuator moving fwd.

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
03-08-2010, 08:29 AM #12

There are plenty of threads on this or similar projects. Hella contoller, VGT controller and drive by wire come to mind. I am getting back to more of a normal schedule myself and will start having a few hours a day to myself again, chomping at the bit to get my hella actuator moving fwd.


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

INC
GTA2056V

76
03-08-2010, 02:38 PM #13
Here pilot map from 2260 vnt turbo.
Attached Files
Image(s)
   

G300TD(OM606.964) & 250GD(OM605.960)Trophy raid
INC
03-08-2010, 02:38 PM #13

Here pilot map from 2260 vnt turbo.

Attached Files
Image(s)
   

G300TD(OM606.964) & 250GD(OM605.960)Trophy raid

winmutt
bitbanger

3,468
03-08-2010, 02:40 PM #14
Can you get a bigger pic? What is this exactly from?

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
03-08-2010, 02:40 PM #14

Can you get a bigger pic? What is this exactly from?


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

INC
GTA2056V

76
03-08-2010, 03:14 PM #15
Its from BMW E60 3.0 diesel ECU code Smile

Here better resolution with table.

If you need from some other european car just ask Cool
Attached Files
Image(s)
       

G300TD(OM606.964) & 250GD(OM605.960)Trophy raid
INC
03-08-2010, 03:14 PM #15

Its from BMW E60 3.0 diesel ECU code Smile

Here better resolution with table.

If you need from some other european car just ask Cool

Attached Files
Image(s)
       

G300TD(OM606.964) & 250GD(OM605.960)Trophy raid

Brayden
Unregistered

2
03-10-2010, 01:41 AM #16
Is that ECU a bosch EDC16?

What software do you tune with?
Brayden
03-10-2010, 01:41 AM #16

Is that ECU a bosch EDC16?

What software do you tune with?

INC
GTA2056V

76
03-10-2010, 12:53 PM #17
Yes its EDC16.

WinOLS

G300TD(OM606.964) & 250GD(OM605.960)Trophy raid
INC
03-10-2010, 12:53 PM #17

Yes its EDC16.

WinOLS


G300TD(OM606.964) & 250GD(OM605.960)Trophy raid

janus
Naturally-aspirated

11
07-16-2012, 06:49 AM #18
(03-08-2010, 03:14 PM)INC Its from BMW E60 3.0 diesel ECU code Smile

Here better resolution with table.

If you need from some other european car just ask Cool

That's very interesting information there. I'm having a hard time figuring out the table axis and data though.. concerning the table in the 2nd pic: rows are engine rpm i suppose, but what are the columns (mg/r??) and what's the data in the cells referring to?
thanks!

on a more generic topic: are there any updates on ANY of those standalone / DIY controllers for the Hella actuators?
janus
07-16-2012, 06:49 AM #18

(03-08-2010, 03:14 PM)INC Its from BMW E60 3.0 diesel ECU code Smile

Here better resolution with table.

If you need from some other european car just ask Cool

That's very interesting information there. I'm having a hard time figuring out the table axis and data though.. concerning the table in the 2nd pic: rows are engine rpm i suppose, but what are the columns (mg/r??) and what's the data in the cells referring to?
thanks!

on a more generic topic: are there any updates on ANY of those standalone / DIY controllers for the Hella actuators?

raysorenson
Superturbo

1,162
07-17-2012, 02:26 PM #19
MG/R could be milligram per revs which would be a fuel delivery rate. The y axis could be decimal values, possibly translating to a PWM value. Just a guess. I've spent many hours trying to translate maps in this program. It's difficult without the .ols file.

INC, are you not worried about posting winols screenshots on a public forum?
raysorenson
07-17-2012, 02:26 PM #19

MG/R could be milligram per revs which would be a fuel delivery rate. The y axis could be decimal values, possibly translating to a PWM value. Just a guess. I've spent many hours trying to translate maps in this program. It's difficult without the .ols file.

INC, are you not worried about posting winols screenshots on a public forum?

raidaru
TA 0301

65
01-22-2015, 04:16 AM #20
I'm not sure how to put this, but should be sth like this: default map for the controller to be a map working with TPS/RPM , if TPS > RPM (at least 6% more, to avoid vanes movment when cruising) then vanes should be closed up to a boost limit, else TPS<=RPM , vanes open down to a set up EMP value for good fuel economy while cruising,and quick enough response when accelerating.And of course an EGT failsafe input that overwrites the rest and open vanes if too high. I'm not a programmer, I just came up with the idea ,what do u think guys?
This post was last modified: 01-22-2015, 06:55 AM by raidaru.

lost in the diesel universe.............
raidaru
01-22-2015, 04:16 AM #20

I'm not sure how to put this, but should be sth like this: default map for the controller to be a map working with TPS/RPM , if TPS > RPM (at least 6% more, to avoid vanes movment when cruising) then vanes should be closed up to a boost limit, else TPS<=RPM , vanes open down to a set up EMP value for good fuel economy while cruising,and quick enough response when accelerating.And of course an EGT failsafe input that overwrites the rest and open vanes if too high. I'm not a programmer, I just came up with the idea ,what do u think guys?


lost in the diesel universe.............

olefejer
GT2559V

197
01-22-2015, 10:12 AM #21
(01-22-2015, 04:16 AM)raidaru I'm not sure how to put this, but should be sth like this: default map for the controller to be a map working with TPS/RPM , if TPS > RPM (at least 6% more, to avoid vanes movment when cruising) then vanes should be closed up to a boost limit, else TPS<=RPM , vanes open down to a set up EMP value for good fuel economy while cruising,and quick enough response when accelerating.And of course an EGT failsafe input that overwrites the rest and open vanes if too high. I'm not a programmer, I just came up with the idea ,what do u think guys?
I Would say that you can NOT just keep the vanes closed until you have desired Boost,
That would make a lot of back pressure, and the engine would fell weary unhappy to take RPM.
When Crusing you would like to have The wanes in a position that just make as little back pressure as possible = Economy.
When you make 100% TPS you want to close the vanes but not to mutch to make the EGP to High.

1996 MB SL320 Now OM606 7 mm pump elements (myna), KKD manifold, HE341VE, 3,5" downpipe, 3" exhaust, big IC, 722.6 gearbox controller, also controls (Turbo VNT, EGT, BOOST, EGP.)
olefejer
01-22-2015, 10:12 AM #21

(01-22-2015, 04:16 AM)raidaru I'm not sure how to put this, but should be sth like this: default map for the controller to be a map working with TPS/RPM , if TPS > RPM (at least 6% more, to avoid vanes movment when cruising) then vanes should be closed up to a boost limit, else TPS<=RPM , vanes open down to a set up EMP value for good fuel economy while cruising,and quick enough response when accelerating.And of course an EGT failsafe input that overwrites the rest and open vanes if too high. I'm not a programmer, I just came up with the idea ,what do u think guys?
I Would say that you can NOT just keep the vanes closed until you have desired Boost,
That would make a lot of back pressure, and the engine would fell weary unhappy to take RPM.
When Crusing you would like to have The wanes in a position that just make as little back pressure as possible = Economy.
When you make 100% TPS you want to close the vanes but not to mutch to make the EGP to High.


1996 MB SL320 Now OM606 7 mm pump elements (myna), KKD manifold, HE341VE, 3,5" downpipe, 3" exhaust, big IC, 722.6 gearbox controller, also controls (Turbo VNT, EGT, BOOST, EGP.)

raidaru
TA 0301

65
01-22-2015, 10:38 AM #22
(01-22-2015, 10:12 AM)olefejer
(01-22-2015, 04:16 AM)raidaru I'm not sure how to put this, but should be sth like this: default map for the controller to be a map working with TPS/RPM , if TPS > RPM (at least 6% more, to avoid vanes movment when cruising) then vanes should be closed up to a boost limit, else TPS<=RPM , vanes open down to a set up EMP value for good fuel economy while cruising,and quick enough response when accelerating.And of course an EGT failsafe input that overwrites the rest and open vanes if too high. I'm not a programmer, I just came up with the idea ,what do u think guys?
I Would say that you can NOT just keep the vanes closed until you have desired Boost,
That would make a lot of back pressure, and the engine would fell weary unhappy to take RPM.
When Crusing you would like to have The wanes in a position that just make as little back pressure as possible = Economy.
When you make 100% TPS you want to close the vanes but not to mutch to make the EGP to High.
Yes, you are rhight, EMP variable should also have a set limit, not only boost. But as for vanes to open to a certain level when cruising u need to tell the controller when car is cruising, and u can't do that unless u have a raport between TPS and RPM, can u implement all what I said and all what u said in a simple controller(no gearbox included)? It would be nice to have a final version to work as good as possible!

lost in the diesel universe.............
raidaru
01-22-2015, 10:38 AM #22

(01-22-2015, 10:12 AM)olefejer
(01-22-2015, 04:16 AM)raidaru I'm not sure how to put this, but should be sth like this: default map for the controller to be a map working with TPS/RPM , if TPS > RPM (at least 6% more, to avoid vanes movment when cruising) then vanes should be closed up to a boost limit, else TPS<=RPM , vanes open down to a set up EMP value for good fuel economy while cruising,and quick enough response when accelerating.And of course an EGT failsafe input that overwrites the rest and open vanes if too high. I'm not a programmer, I just came up with the idea ,what do u think guys?
I Would say that you can NOT just keep the vanes closed until you have desired Boost,
That would make a lot of back pressure, and the engine would fell weary unhappy to take RPM.
When Crusing you would like to have The wanes in a position that just make as little back pressure as possible = Economy.
When you make 100% TPS you want to close the vanes but not to mutch to make the EGP to High.
Yes, you are rhight, EMP variable should also have a set limit, not only boost. But as for vanes to open to a certain level when cruising u need to tell the controller when car is cruising, and u can't do that unless u have a raport between TPS and RPM, can u implement all what I said and all what u said in a simple controller(no gearbox included)? It would be nice to have a final version to work as good as possible!


lost in the diesel universe.............

yorkshire1
s202 2.5TD manual high speed diff

18
01-22-2015, 12:25 PM #23
dont know whether this is of any interest its an article I came across recently

http://www.vwdiesel.net/forum/index.php?topic=33782.0
yorkshire1
01-22-2015, 12:25 PM #23

dont know whether this is of any interest its an article I came across recently

http://www.vwdiesel.net/forum/index.php?topic=33782.0

 
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