STD Tuning Engine Changing overflow valve to adjustable FPR?

Changing overflow valve to adjustable FPR?

Changing overflow valve to adjustable FPR?

 
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m1tch
GT2559V

199
10-06-2015, 02:11 AM #1
Hi all,

The thought just struck me, you can get performance overflow valves for the side of the pump which regulate the internal pressure of the pump, a slight increase of the fuel pressure would mean that the elements fill quicker etc. The overflow valve uses a ball and spring inside the banjo bolt to regulate the pressure within the pump before returning fuel to the tank, the spring can be upgraded to increase the pressure but only if it is rebuildable and can't be changed without taking it all out again.

My thought is that you could simply remove the overflow valve and replace it with a standard banjo bolt and then simply attach an adjustable fuel pressure to the return line to allow for an adjustable internal pump pressure?
m1tch
10-06-2015, 02:11 AM #1

Hi all,

The thought just struck me, you can get performance overflow valves for the side of the pump which regulate the internal pressure of the pump, a slight increase of the fuel pressure would mean that the elements fill quicker etc. The overflow valve uses a ball and spring inside the banjo bolt to regulate the pressure within the pump before returning fuel to the tank, the spring can be upgraded to increase the pressure but only if it is rebuildable and can't be changed without taking it all out again.

My thought is that you could simply remove the overflow valve and replace it with a standard banjo bolt and then simply attach an adjustable fuel pressure to the return line to allow for an adjustable internal pump pressure?

Hario'
C300TD Wagon (W202)

894
10-06-2015, 04:37 AM #2
Yeah that's just the other way round of doing it, IE: Using the overflow control valve as a restricted orifice which the FPR (fitted before the IP) adjusts inflow pressure against.




Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]
Hario'
10-06-2015, 04:37 AM #2

Yeah that's just the other way round of doing it, IE: Using the overflow control valve as a restricted orifice which the FPR (fitted before the IP) adjusts inflow pressure against.





Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]

TurboTim
Holset

457
10-06-2015, 06:57 AM #3
(10-06-2015, 04:37 AM)Hario Yeah that's just the other way round of doing it, IE: Using the overflow control valve as a restricted orifice which the FPR (fitted before the IP) adjusts inflow pressure against.

The problem I see with this is that the fuel has 2 paths it can choose. It can go threw the injection pump or it can just go through the internal pathways in the fuel filter. That's why I just don't buy the the performance overflow valves. I pinched off my fuel return line from injection pump, the one with the overflow valve and noticed no difference. Fuel just goes the other path. If you actually want to increase pressure in injection pump you have to put the restriction after the fuel filter on the line going back to the tank. The only problem with this I see is now your injector  return lines are under pressure. If you want my honest opinion those performance overflow valves do the same as when I pinched off the line with the valve. So nothing.

87 300SDL OM606 swapped HE351VE 722.633 swapped, Crower cams, KM valvesprings
76 300TD custom lots of stuff
06 Mercedes CL65 AMG 619 WHP, http://TurboTims.com
TurboTim
10-06-2015, 06:57 AM #3

(10-06-2015, 04:37 AM)Hario Yeah that's just the other way round of doing it, IE: Using the overflow control valve as a restricted orifice which the FPR (fitted before the IP) adjusts inflow pressure against.

The problem I see with this is that the fuel has 2 paths it can choose. It can go threw the injection pump or it can just go through the internal pathways in the fuel filter. That's why I just don't buy the the performance overflow valves. I pinched off my fuel return line from injection pump, the one with the overflow valve and noticed no difference. Fuel just goes the other path. If you actually want to increase pressure in injection pump you have to put the restriction after the fuel filter on the line going back to the tank. The only problem with this I see is now your injector  return lines are under pressure. If you want my honest opinion those performance overflow valves do the same as when I pinched off the line with the valve. So nothing.


87 300SDL OM606 swapped HE351VE 722.633 swapped, Crower cams, KM valvesprings
76 300TD custom lots of stuff
06 Mercedes CL65 AMG 619 WHP, http://TurboTims.com

m1tch
GT2559V

199
10-06-2015, 07:25 AM #4
Thanks for the input, the FPR would be put on the return line to the tank but will need to check the leak off lines as its not something I had thought would be under pressure - I guess as the pressures in the feed and return lines are fairly low (compared to normal 40-60psi petrol engines) I guess it could leak somewhere else.

I will have a look at the different fueling options out there, my project is looking to get the most out of the stock setup so seeing what I can do to improve performance with the stock pump and 6mm elements - might look to put an inline pump at the tank end and an FPR on the return line to ensure a constant feed of fuel at a pressure of my choosing.
m1tch
10-06-2015, 07:25 AM #4

Thanks for the input, the FPR would be put on the return line to the tank but will need to check the leak off lines as its not something I had thought would be under pressure - I guess as the pressures in the feed and return lines are fairly low (compared to normal 40-60psi petrol engines) I guess it could leak somewhere else.

I will have a look at the different fueling options out there, my project is looking to get the most out of the stock setup so seeing what I can do to improve performance with the stock pump and 6mm elements - might look to put an inline pump at the tank end and an FPR on the return line to ensure a constant feed of fuel at a pressure of my choosing.

barrote
Superturbo

1,627
10-06-2015, 08:20 AM #5
hehe, snake fat boys , there are no performance gain in using a check valve diferent from another,.......
I have done/seen/tried in the bench several situations where i have unsincronized fuel output, and that situation only happened once and it was in a M pump for a 617 engine with 7.5mm element and the fenomena only happened at 2300 Pump RPM, cylinder one was injecting 140 and the others at 150, at 2400rpm Cyl one 120 and the others 140.
after some talk and some trials found out that for that much fuel output a min press of 1BAR was nedded at pump inlet, with stock valve or modded valve the problem was the same . inlet pressure 1bar was nedded.
in a 6mm tiny mm element ,the fenomena does not apear.
that thing is bullshit. but i´m not the owner of the world, if one wants to install a thing like that i sell them too, in many kinds and flavours.
max i have is 5bar check valve that fits the M threads.
For those wich dont belive it cause is a false question, plug the return line will show dificulties when loosing pumping. the air must exist the feed galery, same for the fuel filter, there must be a means of bleading air bubles, and that is the small orifice in the return.
hope this mystery is solved,
M pumps have nothing to do with rotary stile distribuitors where the transfer pressure plays a very important role in the total output.
regards

FD,
Powered by tractor fuel
barrote
10-06-2015, 08:20 AM #5

hehe, snake fat boys , there are no performance gain in using a check valve diferent from another,.......
I have done/seen/tried in the bench several situations where i have unsincronized fuel output, and that situation only happened once and it was in a M pump for a 617 engine with 7.5mm element and the fenomena only happened at 2300 Pump RPM, cylinder one was injecting 140 and the others at 150, at 2400rpm Cyl one 120 and the others 140.
after some talk and some trials found out that for that much fuel output a min press of 1BAR was nedded at pump inlet, with stock valve or modded valve the problem was the same . inlet pressure 1bar was nedded.
in a 6mm tiny mm element ,the fenomena does not apear.
that thing is bullshit. but i´m not the owner of the world, if one wants to install a thing like that i sell them too, in many kinds and flavours.
max i have is 5bar check valve that fits the M threads.
For those wich dont belive it cause is a false question, plug the return line will show dificulties when loosing pumping. the air must exist the feed galery, same for the fuel filter, there must be a means of bleading air bubles, and that is the small orifice in the return.
hope this mystery is solved,
M pumps have nothing to do with rotary stile distribuitors where the transfer pressure plays a very important role in the total output.
regards


FD,
Powered by tractor fuel

Hario'
C300TD Wagon (W202)

894
10-07-2015, 07:36 AM #6
(10-06-2015, 06:57 AM)TurboTim
(10-06-2015, 04:37 AM)Hario Yeah that's just the other way round of doing it, IE: Using the overflow control valve as a restricted orifice which the FPR (fitted before the IP) adjusts inflow pressure against.

The problem I see with this is that the fuel has 2 paths it can choose. It can go threw the injection pump or it can just go through the internal pathways in the fuel filter. That's why I just don't buy the the performance overflow valves. I pinched off my fuel return line from injection pump, the one with the overflow valve and noticed no difference. Fuel just goes the other path. If you actually want to increase pressure in injection pump you have to put the restriction after the fuel filter on the line going back to the tank. The only problem with this I see is now your injector  return lines are under pressure. If you want my honest opinion those performance overflow valves do the same as when I pinched off the line with the valve. So nothing.


Good point regarding injector leak off lines so these should tee into the return line after the FPR.




Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]
Hario'
10-07-2015, 07:36 AM #6

(10-06-2015, 06:57 AM)TurboTim
(10-06-2015, 04:37 AM)Hario Yeah that's just the other way round of doing it, IE: Using the overflow control valve as a restricted orifice which the FPR (fitted before the IP) adjusts inflow pressure against.

The problem I see with this is that the fuel has 2 paths it can choose. It can go threw the injection pump or it can just go through the internal pathways in the fuel filter. That's why I just don't buy the the performance overflow valves. I pinched off my fuel return line from injection pump, the one with the overflow valve and noticed no difference. Fuel just goes the other path. If you actually want to increase pressure in injection pump you have to put the restriction after the fuel filter on the line going back to the tank. The only problem with this I see is now your injector  return lines are under pressure. If you want my honest opinion those performance overflow valves do the same as when I pinched off the line with the valve. So nothing.


Good point regarding injector leak off lines so these should tee into the return line after the FPR.





Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]

m1tch
GT2559V

199
10-08-2015, 06:37 AM #7
I might just add in a fuel pump at the tank end to allow for a better flow of fuel, would be helpful if I ever need to bleed the system as the OM606 pump has no primer pump!
m1tch
10-08-2015, 06:37 AM #7

I might just add in a fuel pump at the tank end to allow for a better flow of fuel, would be helpful if I ever need to bleed the system as the OM606 pump has no primer pump!

capflya
Dreaming of a VNT

309
10-10-2015, 04:29 PM #8
I wonder if one of these would fit our IP's
http://www.torkteknology.com/products/TO...FV020.html



'98 E300 Turbo "Juliette" - Brabus wheels and almost all the options a w210 could have
'87 300D Turbo "Roxanne" - #22 head - 400E brakes - EGR Delete - 17" Staggered AMG 5 spoke rims from CLK500 - 5 Spd manual
2007 Chevy 2500HD CCSB Duramax with about 400-500 rwhp depending on the tune I use Big Grin
1983 300D Silver Exterior/Black inside - Sold and will be missed, may we never meet in a PnP.
capflya
10-10-2015, 04:29 PM #8

I wonder if one of these would fit our IP's
http://www.torkteknology.com/products/TO...FV020.html




'98 E300 Turbo "Juliette" - Brabus wheels and almost all the options a w210 could have
'87 300D Turbo "Roxanne" - #22 head - 400E brakes - EGR Delete - 17" Staggered AMG 5 spoke rims from CLK500 - 5 Spd manual
2007 Chevy 2500HD CCSB Duramax with about 400-500 rwhp depending on the tune I use Big Grin
1983 300D Silver Exterior/Black inside - Sold and will be missed, may we never meet in a PnP.

TurboTim
Holset

457
10-10-2015, 09:44 PM #9
Again if you understood the system you wouldnt care.
This post was last modified: 10-10-2015, 10:02 PM by TurboTim.

87 300SDL OM606 swapped HE351VE 722.633 swapped, Crower cams, KM valvesprings
76 300TD custom lots of stuff
06 Mercedes CL65 AMG 619 WHP, http://TurboTims.com
TurboTim
10-10-2015, 09:44 PM #9

Again if you understood the system you wouldnt care.


87 300SDL OM606 swapped HE351VE 722.633 swapped, Crower cams, KM valvesprings
76 300TD custom lots of stuff
06 Mercedes CL65 AMG 619 WHP, http://TurboTims.com

NZScott
HX30W 73/44mm

398
10-11-2015, 01:55 AM #10
So what's the best way to block off that little hole in the filter head?

Edit: Solder would work right?
This post was last modified: 10-11-2015, 02:48 AM by NZScott.


1978 300D, 373,000km... OM617.912 with a Holset HX30W, 7.5mm IP, 711.113 5 speed (project car, 7 years off the road and counting ;/)
1977 250 270,000km (parts car)
1977 300D (ex 280) 500,000km

1981 240D 498,000
1975 HJ45 ???,000
2001 2.8TD Rodeo 4x2 - 456,000 - DD




NZScott
10-11-2015, 01:55 AM #10

So what's the best way to block off that little hole in the filter head?

Edit: Solder would work right?



1978 300D, 373,000km... OM617.912 with a Holset HX30W, 7.5mm IP, 711.113 5 speed (project car, 7 years off the road and counting ;/)
1977 250 270,000km (parts car)
1977 300D (ex 280) 500,000km

1981 240D 498,000
1975 HJ45 ???,000
2001 2.8TD Rodeo 4x2 - 456,000 - DD




m1tch
GT2559V

199
10-11-2015, 04:50 AM #11
(10-10-2015, 04:29 PM)capflya I wonder if one of these would fit our IP's
http://www.torkteknology.com/products/TO...FV020.html

I was looking at one of those but figured an FPR route might be better although as stated already on this thread it doesn't seem to make a difference unless running massive elements at high RPM.
m1tch
10-11-2015, 04:50 AM #11

(10-10-2015, 04:29 PM)capflya I wonder if one of these would fit our IP's
http://www.torkteknology.com/products/TO...FV020.html

I was looking at one of those but figured an FPR route might be better although as stated already on this thread it doesn't seem to make a difference unless running massive elements at high RPM.

barrote
Superturbo

1,627
10-11-2015, 04:57 AM #12
if u run massive elements at high rpm u dont need that thing improved u need electric lift pump , able of 250lts /h and 3bar at least ...like in gas cars ... the check valve in a M pump serves other purpose....

FD,
Powered by tractor fuel
barrote
10-11-2015, 04:57 AM #12

if u run massive elements at high rpm u dont need that thing improved u need electric lift pump , able of 250lts /h and 3bar at least ...like in gas cars ... the check valve in a M pump serves other purpose....


FD,
Powered by tractor fuel

TurboTim
Holset

457
10-11-2015, 07:04 AM #13
Modifying the fuel filter is really probably the best idea to get rid of that passage. Maybe I will look into that today. That is a great idea.

87 300SDL OM606 swapped HE351VE 722.633 swapped, Crower cams, KM valvesprings
76 300TD custom lots of stuff
06 Mercedes CL65 AMG 619 WHP, http://TurboTims.com
TurboTim
10-11-2015, 07:04 AM #13

Modifying the fuel filter is really probably the best idea to get rid of that passage. Maybe I will look into that today. That is a great idea.


87 300SDL OM606 swapped HE351VE 722.633 swapped, Crower cams, KM valvesprings
76 300TD custom lots of stuff
06 Mercedes CL65 AMG 619 WHP, http://TurboTims.com

erx
w202 om606

323
10-11-2015, 08:01 AM #14
Barrote told everything you need to know, if you have stock 5,5 or 6mm pump then these filter housing or overflow valve modifications are not needed and they don't make your car run faster. If you have 7,5 or 8mm elements then go for electric feed pump.
erx
10-11-2015, 08:01 AM #14

Barrote told everything you need to know, if you have stock 5,5 or 6mm pump then these filter housing or overflow valve modifications are not needed and they don't make your car run faster. If you have 7,5 or 8mm elements then go for electric feed pump.

barrote
Superturbo

1,627
10-11-2015, 08:23 AM #15
thanks erx, Wink
anyhow i have the forementioned valves for sale!!! usually for lucas pumps Wink
i dont mind to sell some for M pumps too, it seems a good business.... hehhe.
regards

FD,
Powered by tractor fuel
barrote
10-11-2015, 08:23 AM #15

thanks erx, Wink
anyhow i have the forementioned valves for sale!!! usually for lucas pumps Wink
i dont mind to sell some for M pumps too, it seems a good business.... hehhe.
regards


FD,
Powered by tractor fuel

capflya
Dreaming of a VNT

309
10-14-2015, 01:07 AM #16
(10-10-2015, 04:29 PM)capflya I wonder if one of these would fit our IP's
http://www.torkteknology.com/products/TO...FV020.html


Found out they won't fit anyways.. according to the company these are 14mm thread and our pumps use 12mm thread on the vave.



'98 E300 Turbo "Juliette" - Brabus wheels and almost all the options a w210 could have
'87 300D Turbo "Roxanne" - #22 head - 400E brakes - EGR Delete - 17" Staggered AMG 5 spoke rims from CLK500 - 5 Spd manual
2007 Chevy 2500HD CCSB Duramax with about 400-500 rwhp depending on the tune I use Big Grin
1983 300D Silver Exterior/Black inside - Sold and will be missed, may we never meet in a PnP.
capflya
10-14-2015, 01:07 AM #16

(10-10-2015, 04:29 PM)capflya I wonder if one of these would fit our IP's
http://www.torkteknology.com/products/TO...FV020.html


Found out they won't fit anyways.. according to the company these are 14mm thread and our pumps use 12mm thread on the vave.




'98 E300 Turbo "Juliette" - Brabus wheels and almost all the options a w210 could have
'87 300D Turbo "Roxanne" - #22 head - 400E brakes - EGR Delete - 17" Staggered AMG 5 spoke rims from CLK500 - 5 Spd manual
2007 Chevy 2500HD CCSB Duramax with about 400-500 rwhp depending on the tune I use Big Grin
1983 300D Silver Exterior/Black inside - Sold and will be missed, may we never meet in a PnP.

 
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