STD Tuning Engine Turbo inlet housing

Turbo inlet housing

Turbo inlet housing

 
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inkblotz
Thundering Turtle

47
08-13-2015, 06:03 AM #1
I am doing some modes on my 603 (adding an water/air intercooler and such) and need some room under the hood of my G300. The factory turbo inlet housing has the, (now plugged) pollution control unit built into the inlet housing. I would like to find one without this. This is a new turbo from the factory so I don't really want to replace the whole turbo just the inlet housing.
(photos are examples for reference)
Any suggestions would be appreciated.

Thanks
Mark
Attached Files
Image(s)
       

1990 300GD SWB 463 Diesel W/ OM603A Turbo Diesel transplant
inkblotz
08-13-2015, 06:03 AM #1

I am doing some modes on my 603 (adding an water/air intercooler and such) and need some room under the hood of my G300. The factory turbo inlet housing has the, (now plugged) pollution control unit built into the inlet housing. I would like to find one without this. This is a new turbo from the factory so I don't really want to replace the whole turbo just the inlet housing.
(photos are examples for reference)
Any suggestions would be appreciated.

Thanks
Mark

Attached Files
Image(s)
       

1990 300GD SWB 463 Diesel W/ OM603A Turbo Diesel transplant

Hario'
C300TD Wagon (W202)

894
08-13-2015, 07:23 AM #2
Cut out blanking plate & drill holes from a bit of 6mm aluminium plate?




Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]
Hario'
08-13-2015, 07:23 AM #2

Cut out blanking plate & drill holes from a bit of 6mm aluminium plate?





Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]

Hario'
C300TD Wagon (W202)

894
08-13-2015, 07:31 AM #3
http://www.superturbodiesel.com/std/show...p?tid=6679

?




Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]
Hario'
08-13-2015, 07:31 AM #3

http://www.superturbodiesel.com/std/show...p?tid=6679

?





Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]

inkblotz
Thundering Turtle

47
08-13-2015, 08:38 AM #4
(08-13-2015, 07:23 AM)Hario Cut out blanking plate & drill holes from a bit of 6mm aluminium plate?

 I could do this but there is also a piston like bladder that sinks down into the turbo inlet which I would need to figure out a way to close up as well if. I could just get the non-pollution control housing would be better. Thanks for the suggestion

1990 300GD SWB 463 Diesel W/ OM603A Turbo Diesel transplant
inkblotz
08-13-2015, 08:38 AM #4

(08-13-2015, 07:23 AM)Hario Cut out blanking plate & drill holes from a bit of 6mm aluminium plate?

 I could do this but there is also a piston like bladder that sinks down into the turbo inlet which I would need to figure out a way to close up as well if. I could just get the non-pollution control housing would be better. Thanks for the suggestion


1990 300GD SWB 463 Diesel W/ OM603A Turbo Diesel transplant

inkblotz
Thundering Turtle

47
08-13-2015, 08:45 AM #5
(08-13-2015, 07:31 AM)Hario http://www.superturbodiesel.com/std/show...p?tid=6679

?

This one is sold and is actually for a 617 motor don't know if it's going to be the same size turbo. Thanks

1990 300GD SWB 463 Diesel W/ OM603A Turbo Diesel transplant
inkblotz
08-13-2015, 08:45 AM #5

(08-13-2015, 07:31 AM)Hario http://www.superturbodiesel.com/std/show...p?tid=6679

?

This one is sold and is actually for a 617 motor don't know if it's going to be the same size turbo. Thanks


1990 300GD SWB 463 Diesel W/ OM603A Turbo Diesel transplant

inkblotz
Thundering Turtle

47
08-13-2015, 05:19 PM #6
More pics
Attached Files
Image(s)
           

1990 300GD SWB 463 Diesel W/ OM603A Turbo Diesel transplant
inkblotz
08-13-2015, 05:19 PM #6

More pics

Attached Files
Image(s)
           

1990 300GD SWB 463 Diesel W/ OM603A Turbo Diesel transplant

wolverine
TA 0301

57
08-13-2015, 06:47 PM #7
My Garrett on my 617 had the same thing.  I welded the hole closed and made a blockoff plate.  If you dont have a way to weld the hole shut you can tap it for a pipe plug.  I dont recall the size but it would probably be a 1/4 or 3/8 npt.
wolverine
08-13-2015, 06:47 PM #7

My Garrett on my 617 had the same thing.  I welded the hole closed and made a blockoff plate.  If you dont have a way to weld the hole shut you can tap it for a pipe plug.  I dont recall the size but it would probably be a 1/4 or 3/8 npt.

inkblotz
Thundering Turtle

47
08-14-2015, 05:37 AM #8
If I have to go that way I will but you would think an inlet housing would be available for purchase.

Mark

1990 300GD SWB 463 Diesel W/ OM603A Turbo Diesel transplant
inkblotz
08-14-2015, 05:37 AM #8

If I have to go that way I will but you would think an inlet housing would be available for purchase.

Mark


1990 300GD SWB 463 Diesel W/ OM603A Turbo Diesel transplant

 
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