OM606D35LA

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K26-2

42

04-14-2022, 12:30 PM #1

Hi,

My new Projekt is a OM606 with 3.5 Liter for a looong wheelbase G-Wagon (3120mm).

Special billit Pistons and Billit HX35W Turbocharger

[Image: 43316816gd.jpg]

Crankshaft from a OM603.971 S350TD
[Image: 43316817ww.jpg]

Some machanical work on the boring bar, honing maschine, and the milling maschine and by Hand.

[Image: 43316831sc.jpg]

89mm Diameter

[Image: 43316838eh.jpg]

Put the old valve Guides out

[Image: 43316841vi.jpg]

New guides are assembled, Valveseats are cut (0.1mm then it fits)

[Image: 43316843iq.jpg]

Final assembly with fresh painted parts Big Grin

.

TDC

With the CAD Model of the Cylinderhead Gasket, i am very versatile with compression ratio, to level the mechanical work, mybe for a deep milled cylinderhead.

I can cut the Gasket with many differnt materials, different sizes, with a copper rinf for better sealing to the cylinderhead, or to seal better wet cylinderlinders in the OM606 Big Grin

.

Also this engine gets the 9mm elements for better performance, higher efficiency factor and lower amount of Diesel in a 2.7t G Wagon (empty).

When i had run the Motor, im not sure if i can run it over idle, so i dont did it. Very Powerful!

https://youtu.be/7ao4lryhhgE

https://youtu.be/nZzuiOu2HpU

Best regards, Steffen

baldur

Fast

509

04-19-2022, 01:50 PM #2

Nice work. What did you use for pistons and connecting rods? And 9mm elements, custom made?

In those idle videos it sounds and shakes like one cylinder is completely dead.

This post was last modified: 04-19-2022, 01:51 PM by baldur.

Baldur Gislason

German Diesel

K26-2

42

04-19-2022, 10:48 PM #3

Hi,

Pistons are special made from a little company here in Germany.
They made also Pistons for old engines, where no spareparts are aviable.
The connecting Rods are also special made. The manufacter, i dont now at the Moment, i have to Check it. But i have to do some mechanical work on it, bore the piston pin hole, and hone the bin end.

9mm elements are also special made, from a little company in northern Germany. The grind it from my drawing.

Yes it Sounds a little bit so, but each cylinder fires good.

The engine has to Run in the car, there it is bolt down and nothing can fly away and laying on the ground.

I send a Video when it runs in the car, and the whole assembling oil are gut (-:

Best regards Steffen

NZScott

HX30W 73/44mm

398

04-24-2022, 12:26 AM #4

Well done. I've always wondered why this combo isn't more popular

1978 300D, 373,000km... OM617.912 with a Holset HX30W, 7.5mm IP, 711.113 5 speed (project car, 7 years off the road and counting ;/)
1977 250 270,000km (parts car)
1977 300D (ex 280) 500,000km
1981 240D 498,000
1975 HJ45 ???,000
2001 2.8TD Rodeo 4x2 - 456,000 - DD

German Diesel

K26-2

42

04-24-2022, 09:13 AM #5

Hello,

thanks!

Hm i think not much People want to spend so much Time and Knowhow in this engine, when it runs also with 3.0liter.

So it is not just to bore the Crankcase to 89mm and everything fits.

The parts for one engine are too expensive, so i have parts for two more engines.
Pistons, Connecting Rods, Crankshafts, Headgaskets and so on.

Best regards Steffen

Deltaevo

Naturally-aspirated

7

04-29-2022, 04:06 AM #6

Hello,

nice work !

Could you please give me the Adress of the company that made your pistons?

I need forged pistons for a om605 Turbo with some modifications.

Regards

German Diesel

K26-2

42

04-29-2022, 02:49 PM #7

Hello,

please write me a PM

Best regards Steffen

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