10mm Element Thread
10mm Element Thread
(12-24-2009, 06:38 PM)tomnik(12-24-2009, 04:37 PM)Kiwibacon This will however mean a faster pressure rise and high peak forces on the engine.
Engines do suffer when we crank up the power.
How do you plan to log cylinder pressure? A transducer in the glow-plug hole?
it will not suffer when the pressure peak comes in time with downwards movement of the piston. To get there it the pressure log is necessary.
yes, transducer in glow-plug hole.
I don't have the equipment but the local university might help.
Tom
(12-24-2009, 06:38 PM)tomnik(12-24-2009, 04:37 PM)Kiwibacon This will however mean a faster pressure rise and high peak forces on the engine.
Engines do suffer when we crank up the power.
How do you plan to log cylinder pressure? A transducer in the glow-plug hole?
it will not suffer when the pressure peak comes in time with downwards movement of the piston. To get there it the pressure log is necessary.
yes, transducer in glow-plug hole.
I don't have the equipment but the local university might help.
Tom
Work = Integral(P•dV). So, what you want is not a "peaky" pressure pulse, but the *correct* fuel delivery duration to ensure that the curve of force on the piston due to the cylinder pressure vs time is as smooth as possible (minimize first derivatives), but also has sufficient area under it to make power. This does not mean shorter injection duration is better, unless tomnik's pressure graph says so . Then you must also consider the burn quality that I talked about in my previous post. This is not a trivial problem.
(12-25-2009, 12:49 PM)GREASY_BEAST Work = Integral(P•dV). So, what you want is not a "peaky" pressure pulse, but the *correct* fuel delivery duration to ensure that the curve of force on the piston due to the cylinder pressure vs time is as smooth as possible (minimize first derivatives), but also has sufficient area under it to make power. This does not mean shorter injection duration is better, unless tomnik's pressure graph says so . Then you must also consider the burn quality that I talked about in my previous post. This is not a trivial problem.
(12-25-2009, 12:49 PM)GREASY_BEAST Work = Integral(P•dV). So, what you want is not a "peaky" pressure pulse, but the *correct* fuel delivery duration to ensure that the curve of force on the piston due to the cylinder pressure vs time is as smooth as possible (minimize first derivatives), but also has sufficient area under it to make power. This does not mean shorter injection duration is better, unless tomnik's pressure graph says so . Then you must also consider the burn quality that I talked about in my previous post. This is not a trivial problem.
higher quantity means added fuel package in the time window of injection, the end of injection moves to late.
But at a certain point the added fuel has no time to burn completely. First thought might be to advance timing... but then you increase the area below the pressure curve before TDC which means work you have to pay and engine stress increases because the piston moving upwards runs against the already increasing pressure, also your begin of injection takes place when the cylinder pressure due to compression only is lower.
This is the reason why the only correct mod is larger elements (regarding the IP).
I.e. given the same quantity the Floyd elements deliver up to 50% faster.
Now I just want to rethink the BOD respecting this pressure curve.
We want to see a big area under the curve after TDC to put as much as possible of work there to push down the piston and get the turbo spool fast but we don't want to see much work before TDC and on top don't want to be too late with end of injection to burn completely.
Respecting this we can use more of the potential of larger elements with limiting engine stress to a minimum.
This is with the same fuel so we don't need to talk about burning velocity or those things.
Tom
how is this project going?
(11-09-2009, 11:48 AM)benztek I know this may be a little premature but if it is possible to dial in the 10mm elements, what size turbo is going to be needed to make use of all the extra fuel?
(11-09-2009, 11:48 AM)benztek I know this may be a little premature but if it is possible to dial in the 10mm elements, what size turbo is going to be needed to make use of all the extra fuel?
I love the silly banter of peak firing pressures and fuel delivery. Just put in some huge elements and test drive. Add enough air to deal with the fuel and have some fun. These cars are like a dollar. [/align]
(01-22-2010, 10:20 AM)Lincolnlock I love the silly banter of peak firing pressures and fuel delivery. Just put in some huge elements and test drive. Add enough air to deal with the fuel and have some fun. These cars are like a dollar. [/align]
(01-22-2010, 10:20 AM)Lincolnlock I love the silly banter of peak firing pressures and fuel delivery. Just put in some huge elements and test drive. Add enough air to deal with the fuel and have some fun. These cars are like a dollar. [/align]
(01-15-2010, 09:22 PM)willbhere4u how is this project going?
(01-15-2010, 09:22 PM)willbhere4u how is this project going?
So did anyone else notice the stock 5.5 elements have timing advance built into them? I would say your 10mm pump definitely needs to be retarded to make it run well. I would start with port closure at 16deg BTDC or so.
(02-06-2010, 10:58 PM)KTA-Cummins So did anyone else notice the stock 5.5 elements have timing advance built into them?
(02-06-2010, 10:58 PM)KTA-Cummins So did anyone else notice the stock 5.5 elements have timing advance built into them?
Hello!
Hello,
Heres a minor update...
got the turbo, etc. bolted back up. Ran it today. At first, I had the timing set to 26btdc, and it nailed like crazy. I guess that I just didnt hear it before over the sound of the exhaust. I eventually set the timing to 15btdc, which is where it is in the following video. It still seems to nail a bit when I go wot from idle. I think that I will retard the timing a bit more, and see if that helps things.
I took it for a short drive right after I shot the video, and it doesnt really seem any faster than it was before. However that may be because of the huge turbo lag. My boost gauge shows nothing until about 3000 rpm and then goes up to 8-10. Is this the normal behavior of the stock turbo? Ill have a better sense of the difference once I get it out on the highway.
http://www.youtube.com/watch?v=eryj9oXNhuM
Definitely doesn't seem normal for the turbo, I get boost well below 3000 on hard acceleration, only mods are a manual boost controller and the ALDA removed.
I would not say that idle nailing is too bad (from what I hear in the video).
Strange the nailing when accelerating.
But my explanation is: The elements can not be filled completely within this short time and this will cause the temporary nailing.
I had exactly the same on my stock 603a when the lift pump was not o.k.
To be sure install a fuel gauge right before the IP and see the drop in pressure when pushing the pedal.
Tom
(03-15-2010, 01:22 AM)tomnik I would not say that idle nailing is too bad (from what I hear in the video).
Strange the nailing when accelerating.
But my explanation is: The elements can not be filled completely within this short time and this will cause the temporary nailing.
I had exactly the same on my stock 603a when the lift pump was not o.k.
To be sure install a fuel gauge right before the IP and see the drop in pressure when pushing the pedal.
Tom
(03-15-2010, 01:22 AM)tomnik I would not say that idle nailing is too bad (from what I hear in the video).
Strange the nailing when accelerating.
But my explanation is: The elements can not be filled completely within this short time and this will cause the temporary nailing.
I had exactly the same on my stock 603a when the lift pump was not o.k.
To be sure install a fuel gauge right before the IP and see the drop in pressure when pushing the pedal.
Tom
If thats the problem, I would stretch the pressure regulator spring a bit so that the lift pump provides a higher pressure to the IP. You might want to look into an aux fuel pump if it helps...
the 10mm elements eat up much fuel in the gallery of the IP within a very short time. I faced the described nailing when on my stock engine the lift pump was not perfect.
Rolf, I don't think the nailing is caused by the ALDA. All over performance yes but the nailing indicates the lift pump.
IP supply pressure is min. 1 bar, the more the better up to 2.5 bar.
Do the test with the gauge I bet you can see the pressure drop when pushing the pedal.
Tom
(03-15-2010, 02:32 PM)winmutt The alda is still on, is it functional? Is it limiting fuel?
Is the ALDA dialed in all the way? I was thinking of it as a way to limit the amount of fuel pressure needed until the engine RPM overtook the initial lack of fuel. EG get the engine spinning a bit more before opening the flood gates
I dont really know where it is set. If you scroll back to the picture showing the calibration numbers, the second and third rows show the difference in qty with differing pressures on the ALDA. I dont really know how to interpret those numbers other than simply comparing them to the std values.
But yeah, dialing it back sounds like something I will try.
(01-22-2010, 10:20 AM)Lincolnlock I love the silly banter of peak firing pressures and fuel delivery. Just put in some huge elements and test drive. Add enough air to deal with the fuel and have some fun. These cars are like a dollar. [/align]
(01-22-2010, 10:20 AM)Lincolnlock I love the silly banter of peak firing pressures and fuel delivery. Just put in some huge elements and test drive. Add enough air to deal with the fuel and have some fun. These cars are like a dollar. [/align]
Ahem.. My Car Was Already Fast.... So your not raining in on my parade.
And It's MY Money Pit God-Damnit. Plus man this is Mercedes.. No one here expects it to be cheap, these are lifelong projects, although W123 's arn't the best setup for everything there are some things they do very well. You try in any other station-wagon for under $2000 that you could hit a tight narrow U off-ramp going like 80-85 and come out without under steering strait off the road. I don't recommend trying it, passengers get scared haha..
I've already got fast my Elise Turbo will do 60 in under 4sec
But I always love driving my big smoken Benz
Nice, not a W123 and likely not 617a powered, but nice.
There's plenty of Benz options out there for going fast, I'm personally not convinced that diesel is a 'worth it' option myself for doing so. I enjoy watching the development process but frankly it won't be my dollars...not to say that there isn't a decent medium but I always it kind of curious, picking a European car for drag racing...
Frankly, an OM616/T powered car might be able to do well depending on rules in autocross...of course any kind of V8 powered 124, but again, I just want to point out that a 'stupid fast' OM-powered anything is a 'cubic dollars' type project. I've seen what some of the guys have in their 914s - whether stock, Raby powered, Porsche /6 conversions, Subie, Chevy, whatever, and it's humbling. So not to say someone who mods an oil burning Benz is 'throwing their money away' but it's not exactly high on the value (cost/benefit) chart. I'd love a V8 powered E class, Chevy or Benz doesn't matter, but in my opinion the chasing of the big-power OM is for other people. Of course now I have something more 'worthwhile' in my book so my 240D is back to solely daily driver status anyway, just my personal opinion. I like to throw some counterpoint in there, sad to hear someone get 3k into a 12k project before they realize they're never going to complete it. Again, know what you really want. Having a daily and a snot-beater-outer tends to work for me, some people want it all in one package. If that's the case then a Benz is a good place to start.
My question is: who's got one? So far the guy with the 'hottest' OM617a this side of the pond that I've seen is FI's, and it's running a what, 18 second 1/4? I've yet to see a dyno sheet with 200 plus that was both OM617 and in North America.
I really don't see how any redneck with a stick welder can put a 350 in any-god-damn-thing, but the Benz guys - some of whom are professional mechanics and engineers and whatnot - are petrified. It's not hard. If I honestly had 1500 bucks right now that I didn't want or need to spend on other stuff I'd do it. I could easily do it for less, given the right CL/PAP scores. I already have the five speed transmission to go behind it should I so desire. However, as 400Eric has pointed out, for the same money or even less you can get a used 400E/E420 in decent condition. Add another G or less for a 123 daily driver and there you go. Or not.
I'm not necessarily saying it's not possible - certainly not - or not worth it - very well could be. My 240D is certainly more fun to drive than the numbers would attest to. But I'm not concerned so much with the guys who are already hip-deep or better into the whole thing, but for those considering it and stumbling upon this conversation. It's best to see what the cost actually is, because more often than not, someone is hot rodding something because he wants something else he doesn't perceive as being able to afford. However if you go through the whole process and add it all up oftentimes you're better off just getting the car you want, whether it's a later model diesel Benz, or whatever.
Really, the best thing I can say, realistically, about the 240D is that if you absolutely don't care about acceleration times it's the best sedan in the world, especially for under a grand. The 300D is better as a commuter and 'faster' but not more fun in my experience. Like driving a Miata and then getting into a 626...for comfortable highway cruising while sipping fuel in a full sized car it's great. The 240D manual even makes a great canyon runner with a few mods. But I've yet to see someone post some goods up - Forced is held back by a lack of a myna pump, and apparently the guys with Myna pumps aren't dishing on the output. Then you see some Finn motor with custom everything making 400+ hp at 6000+rpm and it looks real cool before you realize the cost. Like I said, those with fairly modest expectations in the power department will find the most for their money, after all look at any comparable BMW - not exactly huge dyno numbers, not that that keeps them from supposedly being the 'ultimate driving machine'.
All I'm saying, is once you start getting into updating the cars, all of a sudden a used TDI looks pretty damn good.
(03-17-2010, 11:03 PM)CID Vicious So far the guy with the 'hottest' OM617a this side of the pond that I've seen is FI's, and it's running a what, 18 second 1/4?
(03-17-2010, 11:03 PM)CID Vicious So far the guy with the 'hottest' OM617a this side of the pond that I've seen is FI's, and it's running a what, 18 second 1/4?
No intention to hijack, I hope this project yields success as I do for anyone attempting that which is said to be impossible or improbable.
In a few weeks we will see if in fact Myna, if I am pronouncing it right, rhymes with where they get their elements, is not the only alternative for more fuel....Then I will have the most badass 617 this side of the pond...Muwahahahahahahahaha
My pump is on the bench as we speak and has a lovely home awaiting
(03-17-2010, 11:03 PM)CID Vicious I really don't see how any redneck with a stick welder can put a 350 in any-god-damn-thing, but the Benz guys - some of whom are professional mechanics and engineers and whatnot - are petrified. It's not hard.I think it's because the Benz guys are used to, and expect, a Benz-level finished product. Any redneck can do a crappy job. Duct tape, bailing wire, and JB Weld are not acceptable on an MB. We want it done RIGHT, and that is damned difficult, not to mention expensive.
(03-17-2010, 11:03 PM)CID Vicious However, as 400Eric has pointed out, for the same money or even less you can get a used 400E/E420 in decent condition.I agree with that 100%. Add another couple G's and you can move into a beater 500E. ~300hp out of the box, no mods required. The 4.2L can even manage 25mpg on the freeway - nearly identical to many W123 diesels, with literally triple the power on tap! Note that I own both an E420 and 500E/E500, along with a W124 / OM603 diesel.
(03-17-2010, 11:03 PM)CID Vicious All I'm saying, is once you start getting into updating the cars, all of a sudden a used TDI looks pretty damn good.And that's why nobody wants to put a SBC into an MB. But swapping an IP and adding an intercooler to double the power is relatively simple. Is it worth the $2-3k? Depends on the chassis... on a W123, the ROI is awfully low. On a W126, a little better. On a W124/W140, it's a lot better; particularly if the recipient is already in top condition.
(03-17-2010, 11:03 PM)CID Vicious I really don't see how any redneck with a stick welder can put a 350 in any-god-damn-thing, but the Benz guys - some of whom are professional mechanics and engineers and whatnot - are petrified. It's not hard.I think it's because the Benz guys are used to, and expect, a Benz-level finished product. Any redneck can do a crappy job. Duct tape, bailing wire, and JB Weld are not acceptable on an MB. We want it done RIGHT, and that is damned difficult, not to mention expensive.
(03-17-2010, 11:03 PM)CID Vicious However, as 400Eric has pointed out, for the same money or even less you can get a used 400E/E420 in decent condition.I agree with that 100%. Add another couple G's and you can move into a beater 500E. ~300hp out of the box, no mods required. The 4.2L can even manage 25mpg on the freeway - nearly identical to many W123 diesels, with literally triple the power on tap! Note that I own both an E420 and 500E/E500, along with a W124 / OM603 diesel.
(03-17-2010, 11:03 PM)CID Vicious All I'm saying, is once you start getting into updating the cars, all of a sudden a used TDI looks pretty damn good.And that's why nobody wants to put a SBC into an MB. But swapping an IP and adding an intercooler to double the power is relatively simple. Is it worth the $2-3k? Depends on the chassis... on a W123, the ROI is awfully low. On a W126, a little better. On a W124/W140, it's a lot better; particularly if the recipient is already in top condition.
Yeah, we like Mercedes Diesels. Whats more expensive then that. Uhh NOTHING unless it comes from italy!!! But easier for us that don't like CIS/EFI conversions and like diesel simplicity. What other rear-wheel-drive car that you can think of off the top of your head here that can offer:
Track Proven Chassis
Safety & Security
High Powered Turbodiesl Diesel Engine ( Reliable and suitable for high revving ) Bolt-In OM60X
Manual Transmission Bolt-In
Obtainable in the US
W201-4-Life
If you wanted bang-4-buck you should get a honda. Not high on looks or confort, but parts are everywhere and obtainable for cheap, plug-n-play running.. BMW isn't bad either. But M21 Diesels Suck, M51 wasn't sold in the USA.
But that's not what I wanted when I set out with building 'my' dream car.
TDI's Suck Period and So does VW, My Mom has one.. It eats $800 camshafts and has injection pump problems from time-to-time, if you want to work on it, the engine/transmission your pulling it out of the car everytime and it's still FWD.. It's not a bad daily driver, but it's not made to be *pushed* really stock. Made For Grandma's By Grampa Porsche.
CID Vicious I'm not necessarily saying it's not possible - certainly not - or not worth it - very well could be. My 240D is certainly more fun to drive than the numbers would attest to. But I'm not concerned so much with the guys who are already hip-deep or better into the whole thing, but for those considering it and stumbling upon this conversation. It's best to see what the cost actually is,I certainly agree with CID here. Whether or not any of this is “worth it” remains to be seen. Let me be very clear to anyone stumbling onto this thread: This is all EXPERIMENTAL. This is not a routine, sure-fire way to increase the power of an old mercedes diesel. There are no “bolt on” mods for these engines. If folks are after “easy power”, there are much easier ways to get it.
(03-17-2010, 05:35 PM)CID Vicious Sometimes there's a reason no sane person builds a certain kind of car.I think I know what you mean, but on the other hand, some combos out there that have been “done to death” because they are so easy. Personally, when it comes to modified cars, think that the “insane” (though not necessarily dollar-wise) builds are always the most interesting. The builds that I like the most are the ones where the builder was successful by being clever, and not by blindly following a “recipe”.
(03-17-2010, 05:35 PM)CID Vicious /raining on everyone's paradeLol, and I just discovered that my car leaks on the passenger side. Doh.
CID Vicious ... these cars are so cheap that there will be no ROI on any money spent on mods...
CID Vicious … there are other options for making power that are cheaper. By the time a 617a is modded far enough to make “real power”, it will have taken more money than it would have taken to go with a different configuration...
(03-17-2010, 09:52 PM)CID Vicious All I'm saying, is once you start getting into updating the cars, all of a sudden a used TDI looks pretty damn good.ughh! No they dont.
CID Vicious I'm not necessarily saying it's not possible - certainly not - or not worth it - very well could be. My 240D is certainly more fun to drive than the numbers would attest to. But I'm not concerned so much with the guys who are already hip-deep or better into the whole thing, but for those considering it and stumbling upon this conversation. It's best to see what the cost actually is,I certainly agree with CID here. Whether or not any of this is “worth it” remains to be seen. Let me be very clear to anyone stumbling onto this thread: This is all EXPERIMENTAL. This is not a routine, sure-fire way to increase the power of an old mercedes diesel. There are no “bolt on” mods for these engines. If folks are after “easy power”, there are much easier ways to get it.
(03-17-2010, 05:35 PM)CID Vicious Sometimes there's a reason no sane person builds a certain kind of car.I think I know what you mean, but on the other hand, some combos out there that have been “done to death” because they are so easy. Personally, when it comes to modified cars, think that the “insane” (though not necessarily dollar-wise) builds are always the most interesting. The builds that I like the most are the ones where the builder was successful by being clever, and not by blindly following a “recipe”.
(03-17-2010, 05:35 PM)CID Vicious /raining on everyone's paradeLol, and I just discovered that my car leaks on the passenger side. Doh.
CID Vicious ... these cars are so cheap that there will be no ROI on any money spent on mods...
CID Vicious … there are other options for making power that are cheaper. By the time a 617a is modded far enough to make “real power”, it will have taken more money than it would have taken to go with a different configuration...
(03-17-2010, 09:52 PM)CID Vicious All I'm saying, is once you start getting into updating the cars, all of a sudden a used TDI looks pretty damn good.ughh! No they dont.
Any updates? Would love to hear it worked out, I'd like to see something >=7mm for the MW that works before I'm ready for a pump swap...
I took it out on the freeway a few more times, and tried manually shifting on the onramps. That certainly helped it feel quicker. Sorry, I forgot to make videos as promised. as far as Im concerned, the pump works fine enough, and should be capable of delivering adequate fuel for my future needs. I think that there is something wrong with the turbo that was on the car. I tried clamping off the wastegate hose, and still couldnt get any more than 10psi, and boost didnt come on until ~3500 rpm. So the car is back in the garage for a turbo transplant at the moment.
(05-15-2010, 11:05 PM)shredator I took it out on the freeway a few more times, and tried manually shifting on the onramps. That certainly helped it feel quicker. Sorry, I forgot to make videos as promised. as far as Im concerned, the pump works fine enough, and should be capable of delivering adequate fuel for my future needs. I think that there is something wrong with the turbo that was on the car. I tried clamping off the wastegate hose, and still couldnt get any more than 10psi, and boost didnt come on until ~3500 rpm. So the car is back in the garage for a turbo transplant at the moment.
Hi,
the timing is at 15deg now?
Could you set it even later (let's say 12-10 deg) to see what changes?
Maybe you don't bring enough energy in the down stroke combustion cycle.
It would be interesting do see the changes of just retarding the timing.
Tom
(05-15-2010, 11:05 PM)shredator I took it out on the freeway a few more times, and tried manually shifting on the onramps. That certainly helped it feel quicker. Sorry, I forgot to make videos as promised. as far as Im concerned, the pump works fine enough, and should be capable of delivering adequate fuel for my future needs. I think that there is something wrong with the turbo that was on the car. I tried clamping off the wastegate hose, and still couldnt get any more than 10psi, and boost didnt come on until ~3500 rpm. So the car is back in the garage for a turbo transplant at the moment.
Going back to the first page with the output specs of this pump. It looks like the pump was set to the stock settings. With turning the throttle stop screw 4 turns you are only seeing a 25% increase in fuel. So the only change is the time in which the fuel is entering the precup. I don't think the engine can burn it at that short of an interval. The engine that used these plungers is a direct injection 5.5 liter 180 hp with a max rpm of 2800.
Price for the 10mm plunger sets is still 12.50 each, I've got a wild hair to get a set just to mess around with...
Anyone else up to play a game of roulette with these?
(12-17-2010, 08:46 PM)300D50 Price for the 10mm plunger sets is still 12.50 each, I've got a wild hair to get a set just to mess around with...
Anyone else up to play a game of roulette with these?
(12-17-2010, 08:46 PM)300D50 Price for the 10mm plunger sets is still 12.50 each, I've got a wild hair to get a set just to mess around with...
Anyone else up to play a game of roulette with these?
Not sure, you can check their site though.
I'll be waiting a bit before ordering, in case someone else wants to get something from them. Figure it'll cut down on shipping charges n the long run.