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W123love’s 82 TDT

W123love’s 82 TDT

 
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w123love
Stockish

354
11-13-2011, 08:32 PM #1
Just finished up installing a new Walbro pump.

Walbro FRC-8 Marine/commercial external fuel pump

60 micron pre-filter

Mercedessource aluminum mounting bracket

I had all the right angle mounting tabs welded on, as well as the one that holds the pre-filter. I then ran a power cable through the interior exiting above the fuel tank and then to the pump. The cable piggybacks off of an ignition powered fuse, (I forgot the # on the fuse box). So it goes on when the key is turned, off when the car is off.

   




More pictures

   

   

   


This post was last modified: 11-13-2011, 08:41 PM by w123love.

if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN
w123love
11-13-2011, 08:32 PM #1

Just finished up installing a new Walbro pump.

Walbro FRC-8 Marine/commercial external fuel pump

60 micron pre-filter

Mercedessource aluminum mounting bracket

I had all the right angle mounting tabs welded on, as well as the one that holds the pre-filter. I then ran a power cable through the interior exiting above the fuel tank and then to the pump. The cable piggybacks off of an ignition powered fuse, (I forgot the # on the fuse box). So it goes on when the key is turned, off when the car is off.

   




More pictures

   

   

   



if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN

serverman777
GT2559V

226
11-13-2011, 10:23 PM #2
I like your chrome rim Smile

'84 300 SD w126 Race Car Wink
'86 190E 2.3 w201 Daily Driver
'85 500 SEL w126 Scraped
'92 1.6 Geo Storm Totaled by a Uninsured Driver
serverman777
11-13-2011, 10:23 PM #2

I like your chrome rim Smile


'84 300 SD w126 Race Car Wink
'86 190E 2.3 w201 Daily Driver
'85 500 SEL w126 Scraped
'92 1.6 Geo Storm Totaled by a Uninsured Driver

w123love
Stockish

354
11-13-2011, 10:33 PM #3
Thanks! Its actually just polished aluminum.

if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN
w123love
11-13-2011, 10:33 PM #3

Thanks! Its actually just polished aluminum.


if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN

serverman777
GT2559V

226
11-13-2011, 11:05 PM #4
Is that stock? Didn't MB make chrome rims? I think my 500 SEL has chrome rims but I might be mistaken.

'84 300 SD w126 Race Car Wink
'86 190E 2.3 w201 Daily Driver
'85 500 SEL w126 Scraped
'92 1.6 Geo Storm Totaled by a Uninsured Driver
serverman777
11-13-2011, 11:05 PM #4

Is that stock? Didn't MB make chrome rims? I think my 500 SEL has chrome rims but I might be mistaken.


'84 300 SD w126 Race Car Wink
'86 190E 2.3 w201 Daily Driver
'85 500 SEL w126 Scraped
'92 1.6 Geo Storm Totaled by a Uninsured Driver

w123love
Stockish

354
11-13-2011, 11:41 PM #5
To the best of my knowledge they are, the Bundt style wheels can be chromed I guess. I know mine aren’t chromed, just polished nicely. It isn’t easy to get that shine though!

if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN
w123love
11-13-2011, 11:41 PM #5

To the best of my knowledge they are, the Bundt style wheels can be chromed I guess. I know mine aren’t chromed, just polished nicely. It isn’t easy to get that shine though!


if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN

Purplecomputer
Slowness 220D

897
11-13-2011, 11:41 PM #6
what does this fuel pump help to do in this situation?
Purplecomputer
11-13-2011, 11:41 PM #6

what does this fuel pump help to do in this situation?

w123love
Stockish

354
11-14-2011, 01:02 AM #7
My mechanical lift pump wasn’t cutting it anymore. At about a 1/4 tank the engine would be starved of fuel, because the pump wasn’t sucking enough.

I have enjoyed the benefits of positive pressure on the LP in my sedan, so I figured it was time to do it too this car also.

In addition, I need an electric pump to run WVO later on.

if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN
w123love
11-14-2011, 01:02 AM #7

My mechanical lift pump wasn’t cutting it anymore. At about a 1/4 tank the engine would be starved of fuel, because the pump wasn’t sucking enough.

I have enjoyed the benefits of positive pressure on the LP in my sedan, so I figured it was time to do it too this car also.

In addition, I need an electric pump to run WVO later on.


if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN

Captain America
Boostin' & Roostin'

2,221
11-14-2011, 01:40 AM #8
Yes My SD has Chrome Bundts....

Walbro pumps are the shit!
This post was last modified: 11-14-2011, 01:40 AM by Captain America.


1982 300D Turbo ... 3,6xxlbs, No fan, No AC, Hood Stack, No ALDA, No rear bumper and stuffed front, A/W Intercooled, Injectors by Greezer and HUGE Pre-Chambers with help from OM616 & Simpler=Better, Fuel Cranked up, 60 Trim Compressor wheel, EGT, EMP, Boost 50" Rigid Radius bar on roof Aux tank for a total of 48 Gal Of Diesel! Odyssey PC-1750 Battery in trunk, 27"x8.5"/R14 Maxxis BigHorn Mud Terrains, In June '14 issue of Off Road Mag

AX15 Jeep Trans swap in progress....

Captain America
11-14-2011, 01:40 AM #8

Yes My SD has Chrome Bundts....

Walbro pumps are the shit!



1982 300D Turbo ... 3,6xxlbs, No fan, No AC, Hood Stack, No ALDA, No rear bumper and stuffed front, A/W Intercooled, Injectors by Greezer and HUGE Pre-Chambers with help from OM616 & Simpler=Better, Fuel Cranked up, 60 Trim Compressor wheel, EGT, EMP, Boost 50" Rigid Radius bar on roof Aux tank for a total of 48 Gal Of Diesel! Odyssey PC-1750 Battery in trunk, 27"x8.5"/R14 Maxxis BigHorn Mud Terrains, In June '14 issue of Off Road Mag

AX15 Jeep Trans swap in progress....

serverman777
GT2559V

226
11-14-2011, 09:34 AM #9
Did you have to sent them off to get polished? Or did you do them your self?

'84 300 SD w126 Race Car Wink
'86 190E 2.3 w201 Daily Driver
'85 500 SEL w126 Scraped
'92 1.6 Geo Storm Totaled by a Uninsured Driver
serverman777
11-14-2011, 09:34 AM #9

Did you have to sent them off to get polished? Or did you do them your self?


'84 300 SD w126 Race Car Wink
'86 190E 2.3 w201 Daily Driver
'85 500 SEL w126 Scraped
'92 1.6 Geo Storm Totaled by a Uninsured Driver

w123love
Stockish

354
11-14-2011, 12:59 PM #10
No, when I bought the wagon the wheels were already shiny. I polish them regularly with Flitz polish. The best polish in my opinion. It isn’t cheap, but it does wonders.

Here is the wagon with its wheels

   

if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN
w123love
11-14-2011, 12:59 PM #10

No, when I bought the wagon the wheels were already shiny. I polish them regularly with Flitz polish. The best polish in my opinion. It isn’t cheap, but it does wonders.

Here is the wagon with its wheels

   


if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN

sassparilla_kid
diesel > all other fuels

1,618
11-14-2011, 07:08 PM #11
I spent probably 10 hours trying to clean my wheels and lightly sand them with super fine paper and then polish them, needless to say it was a royal PITA so I ended up going to home depot and buying a can of primer and a can of metallic paint and painted them, and they turned out surprisingly well

-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!
sassparilla_kid
11-14-2011, 07:08 PM #11

I spent probably 10 hours trying to clean my wheels and lightly sand them with super fine paper and then polish them, needless to say it was a royal PITA so I ended up going to home depot and buying a can of primer and a can of metallic paint and painted them, and they turned out surprisingly well


-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!

serverman777
GT2559V

226
11-14-2011, 09:31 PM #12
I was told by a local Mercedes shop when buying my 500 SEL off them that I could get a set of chrome rims re-chromed for just like 150 bucks. That isn't too bad in my book. The issue is that is just for a set of 14in rims. I want a bigger!

'84 300 SD w126 Race Car Wink
'86 190E 2.3 w201 Daily Driver
'85 500 SEL w126 Scraped
'92 1.6 Geo Storm Totaled by a Uninsured Driver
serverman777
11-14-2011, 09:31 PM #12

I was told by a local Mercedes shop when buying my 500 SEL off them that I could get a set of chrome rims re-chromed for just like 150 bucks. That isn't too bad in my book. The issue is that is just for a set of 14in rims. I want a bigger!


'84 300 SD w126 Race Car Wink
'86 190E 2.3 w201 Daily Driver
'85 500 SEL w126 Scraped
'92 1.6 Geo Storm Totaled by a Uninsured Driver

w123love
Stockish

354
11-15-2011, 12:05 AM #13
(11-14-2011, 07:08 PM)sassparilla_kid I spent probably 10 hours trying to clean my wheels and lightly sand them with super fine paper and then polish them, needless to say it was a royal PITA so I ended up going to home depot and buying a can of primer and a can of metallic paint and painted them, and they turned out surprisingly well

Yea I know what you mean. I plan on doing the wheels on my sedan, they are in dire need. I am going to buy the mercedessource kit, then reproduce it with the same paints to make it a better job. Im sure your job can only be improved and preserved with a lacquer finish. Multiple coats can only make it last longer.


if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN
w123love
11-15-2011, 12:05 AM #13

(11-14-2011, 07:08 PM)sassparilla_kid I spent probably 10 hours trying to clean my wheels and lightly sand them with super fine paper and then polish them, needless to say it was a royal PITA so I ended up going to home depot and buying a can of primer and a can of metallic paint and painted them, and they turned out surprisingly well

Yea I know what you mean. I plan on doing the wheels on my sedan, they are in dire need. I am going to buy the mercedessource kit, then reproduce it with the same paints to make it a better job. Im sure your job can only be improved and preserved with a lacquer finish. Multiple coats can only make it last longer.


if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN

sassparilla_kid
diesel > all other fuels

1,618
11-15-2011, 02:03 AM #14
I think next time I have the wheels off, they are going to get washed pretty thoroughly, then I plan on using some #0000 steel wool, re-washing, another coat or two of paint, then clear coat. The only reason I didn't clear coat them this time is because the paint has to be completely cured otherwise the clear turns it grey, and I didnt have that much time

-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!
sassparilla_kid
11-15-2011, 02:03 AM #14

I think next time I have the wheels off, they are going to get washed pretty thoroughly, then I plan on using some #0000 steel wool, re-washing, another coat or two of paint, then clear coat. The only reason I didn't clear coat them this time is because the paint has to be completely cured otherwise the clear turns it grey, and I didnt have that much time


-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!

w123love
Stockish

354
12-31-2011, 04:53 PM #15
What up STD.

On my slow journey to building up my TDT, I decided it was time to get gauges to monitor the boost EGT and fuel pressure.
I’m all about the sleeper look, so mounting three gauges on the dash wasn’t really my style. So I concluded a digital screen would be my best bet. I found Zada Tech on Youtube one day, and really liked the look and size of the LCD screen that they had. Also Martin, the company owner had was very helpful in helping me build the system I wanted.

A week later I got the shipment from the UK. Everything was there, so I got to work.

[Image: 381416_10150433700716003_703531002_91599...3810_n.jpg]

I was inspired for the install by my Mom’s 06 CDI, which has a concealed 6 CD changer in the dash near the ashtray. After going through two prototypes, I decided a spring assisted cam was out of my range. Too much engineering was hurting my head, so I decided on another design.

This is the final product

[Image: 405764_10150450540716003_703531002_92337...0071_n.jpg]
[Image: 387636_10150450535936003_703531002_92336...3469_n.jpg]
[Image: 383575_10150450538706003_703531002_92337...8865_n.jpg]

You may recognize the antennas, they were modified and shortened from two donors spares I had. They are threaded into two brass tubes which hinge in a HDPE block that holds everything together.

if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN
w123love
12-31-2011, 04:53 PM #15

What up STD.

On my slow journey to building up my TDT, I decided it was time to get gauges to monitor the boost EGT and fuel pressure.
I’m all about the sleeper look, so mounting three gauges on the dash wasn’t really my style. So I concluded a digital screen would be my best bet. I found Zada Tech on Youtube one day, and really liked the look and size of the LCD screen that they had. Also Martin, the company owner had was very helpful in helping me build the system I wanted.

A week later I got the shipment from the UK. Everything was there, so I got to work.

[Image: 381416_10150433700716003_703531002_91599...3810_n.jpg]

I was inspired for the install by my Mom’s 06 CDI, which has a concealed 6 CD changer in the dash near the ashtray. After going through two prototypes, I decided a spring assisted cam was out of my range. Too much engineering was hurting my head, so I decided on another design.

This is the final product

[Image: 405764_10150450540716003_703531002_92337...0071_n.jpg]
[Image: 387636_10150450535936003_703531002_92336...3469_n.jpg]
[Image: 383575_10150450538706003_703531002_92337...8865_n.jpg]

You may recognize the antennas, they were modified and shortened from two donors spares I had. They are threaded into two brass tubes which hinge in a HDPE block that holds everything together.


if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN

Captain America
Boostin' & Roostin'

2,221
01-02-2012, 02:45 AM #16
Thats sweet!


1982 300D Turbo ... 3,6xxlbs, No fan, No AC, Hood Stack, No ALDA, No rear bumper and stuffed front, A/W Intercooled, Injectors by Greezer and HUGE Pre-Chambers with help from OM616 & Simpler=Better, Fuel Cranked up, 60 Trim Compressor wheel, EGT, EMP, Boost 50" Rigid Radius bar on roof Aux tank for a total of 48 Gal Of Diesel! Odyssey PC-1750 Battery in trunk, 27"x8.5"/R14 Maxxis BigHorn Mud Terrains, In June '14 issue of Off Road Mag

AX15 Jeep Trans swap in progress....

Captain America
01-02-2012, 02:45 AM #16

Thats sweet!



1982 300D Turbo ... 3,6xxlbs, No fan, No AC, Hood Stack, No ALDA, No rear bumper and stuffed front, A/W Intercooled, Injectors by Greezer and HUGE Pre-Chambers with help from OM616 & Simpler=Better, Fuel Cranked up, 60 Trim Compressor wheel, EGT, EMP, Boost 50" Rigid Radius bar on roof Aux tank for a total of 48 Gal Of Diesel! Odyssey PC-1750 Battery in trunk, 27"x8.5"/R14 Maxxis BigHorn Mud Terrains, In June '14 issue of Off Road Mag

AX15 Jeep Trans swap in progress....

Greazzer
Superturbo

1,278
01-02-2012, 08:39 PM #17
Now that is the Cat's Pajamas !!!! Awsome. If you don't mind disclosing, how much is that contraption? What and how many functions can it do ?
The install is STD also !!!

Ninth Year Anniversary with STD on 1-9-2020

visit:  www.dieselfuelinjector.guru

Project 2018: Really get the car finished -- Turbo OM617 greater than 175 MPH goal.

RED W123 - left Germany as 240D in 1982.  Full AMG body kit less rear apron, 2:65LSD, five speed Getrag 717.400, manual steering, read leather interior, manual brake conversion, electric water pump (EWP), and a bunch of other goodies ...
Greazzer
01-02-2012, 08:39 PM #17

Now that is the Cat's Pajamas !!!! Awsome. If you don't mind disclosing, how much is that contraption? What and how many functions can it do ?
The install is STD also !!!


Ninth Year Anniversary with STD on 1-9-2020

visit:  www.dieselfuelinjector.guru

Project 2018: Really get the car finished -- Turbo OM617 greater than 175 MPH goal.

RED W123 - left Germany as 240D in 1982.  Full AMG body kit less rear apron, 2:65LSD, five speed Getrag 717.400, manual steering, read leather interior, manual brake conversion, electric water pump (EWP), and a bunch of other goodies ...

w123love
Stockish

354
01-02-2012, 08:57 PM #18
I don’t usually like to drop numbers, but for the complete set up, which includes a

16x4 LCD Screen
LED Warning and Buzzer
Boost Sensor
EGT Sensor
Fuel Pressure

was about 280 GBP. The company is in the UK. From Zada Tech.

The three prototypes of mounting it I made....priceless.

if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN
w123love
01-02-2012, 08:57 PM #18

I don’t usually like to drop numbers, but for the complete set up, which includes a

16x4 LCD Screen
LED Warning and Buzzer
Boost Sensor
EGT Sensor
Fuel Pressure

was about 280 GBP. The company is in the UK. From Zada Tech.

The three prototypes of mounting it I made....priceless.


if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN

w123love
Stockish

354
01-19-2012, 11:44 PM #19
Alrighty so I found managed to get myself a 300GD flywheel. Wee

Now I need to balance it and get the mounds of rust off of it.

Question is what do you all suggest for removing all the rust? As in a chemical stripper. I remember seeing some great results in other posts but I don’t remember the products used.


Happy sailing,

Reece

if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN
w123love
01-19-2012, 11:44 PM #19

Alrighty so I found managed to get myself a 300GD flywheel. Wee

Now I need to balance it and get the mounds of rust off of it.

Question is what do you all suggest for removing all the rust? As in a chemical stripper. I remember seeing some great results in other posts but I don’t remember the products used.


Happy sailing,

Reece


if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN

sassparilla_kid
diesel > all other fuels

1,618
01-20-2012, 01:56 AM #20
Citric acid?

-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!
sassparilla_kid
01-20-2012, 01:56 AM #20

Citric acid?


-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!

w123love
Stockish

354
01-20-2012, 01:41 PM #21
That rings a bell but where would I get something like that? It looked to be pretty gnarly stuff

if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN
w123love
01-20-2012, 01:41 PM #21

That rings a bell but where would I get something like that? It looked to be pretty gnarly stuff


if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN

w123love
Stockish

354
01-20-2012, 03:20 PM #22
Eh feck it I dropped it off to get sandblasted this mornin

if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN
w123love
01-20-2012, 03:20 PM #22

Eh feck it I dropped it off to get sandblasted this mornin


if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN

sassparilla_kid
diesel > all other fuels

1,618
01-20-2012, 05:38 PM #23
Haha that's probably a lot easier than using acid

-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!
sassparilla_kid
01-20-2012, 05:38 PM #23

Haha that's probably a lot easier than using acid


-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!

yankneck696
Build it so strong & blow it up good !!!

395
01-20-2012, 07:56 PM #24
I used acid.... Oh, different subject...
Seriously, walnut blasting is usually pretty safe. Soda blasting (baking soda) is safer & for the safest, dry ice blasting is untouchable... We used dry ice to blast 27"ID main bearings for a customer without any distortion.

Ed
yankneck696
01-20-2012, 07:56 PM #24

I used acid.... Oh, different subject...
Seriously, walnut blasting is usually pretty safe. Soda blasting (baking soda) is safer & for the safest, dry ice blasting is untouchable... We used dry ice to blast 27"ID main bearings for a customer without any distortion.

Ed

w123love
Stockish

354
01-21-2012, 09:04 PM #25
Thanks Ed ^.

Well last night my trans completely went out. I could only go about 3 miles an hour in forward. It would slip too much if i tried to accelerate at all. So I limped it to the shop and tore the tranny out.

[Image: 402182_10150493612146003_703531002_93959...6110_n.jpg]


Tomorrow my donor transmission goes in.

Sail fast

Reece

if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN
w123love
01-21-2012, 09:04 PM #25

Thanks Ed ^.

Well last night my trans completely went out. I could only go about 3 miles an hour in forward. It would slip too much if i tried to accelerate at all. So I limped it to the shop and tore the tranny out.

[Image: 402182_10150493612146003_703531002_93959...6110_n.jpg]


Tomorrow my donor transmission goes in.

Sail fast

Reece


if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN

Greazzer
Superturbo

1,278
01-22-2012, 09:06 AM #26
Hey,

Maybe too late, but as for rust removal, there is nothing like electroysis in my book. Incredibly cheap and effective, and it does not touch the base metal --Just a really nasty looking rusty foamy mess which is harmless. For small parts, Evaporust is great. A 5 gallon concentrate is about $70.00 per bucke and that is a lot of parts.

Ninth Year Anniversary with STD on 1-9-2020

visit:  www.dieselfuelinjector.guru

Project 2018: Really get the car finished -- Turbo OM617 greater than 175 MPH goal.

RED W123 - left Germany as 240D in 1982.  Full AMG body kit less rear apron, 2:65LSD, five speed Getrag 717.400, manual steering, read leather interior, manual brake conversion, electric water pump (EWP), and a bunch of other goodies ...
Greazzer
01-22-2012, 09:06 AM #26

Hey,

Maybe too late, but as for rust removal, there is nothing like electroysis in my book. Incredibly cheap and effective, and it does not touch the base metal --Just a really nasty looking rusty foamy mess which is harmless. For small parts, Evaporust is great. A 5 gallon concentrate is about $70.00 per bucke and that is a lot of parts.


Ninth Year Anniversary with STD on 1-9-2020

visit:  www.dieselfuelinjector.guru

Project 2018: Really get the car finished -- Turbo OM617 greater than 175 MPH goal.

RED W123 - left Germany as 240D in 1982.  Full AMG body kit less rear apron, 2:65LSD, five speed Getrag 717.400, manual steering, read leather interior, manual brake conversion, electric water pump (EWP), and a bunch of other goodies ...

w123love
Stockish

354
01-23-2012, 04:29 PM #27
Dropped it off to be sandblasted a couple days ago. I’ll post pictures of the results when I get it back. I’m going to get that evaporust for later use.

if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN
w123love
01-23-2012, 04:29 PM #27

Dropped it off to be sandblasted a couple days ago. I’ll post pictures of the results when I get it back. I’m going to get that evaporust for later use.


if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN

w123love
Stockish

354
02-20-2012, 02:51 AM #28
More transmission work this time around. I was intimidated before by the thought of playing musical transmissions, but really it has been a great learning experience and eye opener.

To recap on my experience so far, I had a bad transmission in my car when I bought it. It was slipping very bad and had almost no reverse at all.
So I bought a donor transmission from a fellow forum member and set to put it in. It went in very easily despite the speedo cable not hooking up.

After having the new auto in and functioning much better than the original, I had the opportunity to swap in a 4 speed. So I jumped on it.

After a month of gathering parts and information, I started the transition about a week ago.

First was the clutch pedal, I did that easily in a couple of hours. Only thing that changed was the cruise control amplifier had to be removed. There is no place obvious for it to go, so I removed it. It was not functioning when I bought the car, so I may just remove it altogether.

That was all I did when I wasn’t on a lift. Not a whole bunch else to do.

Next was taking the AT and the transcooler lines out. I went to the PaP before to get two replacement oil pan allen head bolts. The ones that hold the AT cooler lines are very long and awkward to unscrew. So putting them back on was easier with the shorter ones. One thing I have not done yet is to get plugs for the AT cooler. I will post info on those when I get them.

[Image: 429595_10150556250831003_703531002_95709...0828_n.jpg]

AT out was easy enough. Next is the AT flywheel with the flexplate.

[Image: 407120_10150556250786003_703531002_95709...7763_n.jpg]

Now on to the beauty of the flywheel bolts. I bought the correct manual bolts from Mercedes. They are different than the AT bolts do not be mistaken. At about 8 bucks apiece, they aren’t cheap. But remember those twelve bolts connect the engine to the transmission, thus all that power to the road.

[Image: 432086_10150556251201003_703531002_95709...6883_n.jpg]

Like most, I had some difficulties with the removing the AT bolts. My technique for removing was too relaxed at first. I kept twisting the heads off because I was not being careful to be straight on the head. They are VERY small heads. Only about 1/8 of an inch high. So a slight twist the wrong way screws it all up. After f-ing up three, I corrected myself and had no problems.

Glad I brought the Dremel tool!

[Image: 403174_10150556251516003_703531002_95709...1627_n.jpg]

I used the Dremel to cut slots and then a cold chisel to smack em out. Once the heads and loads are off, they just finger twist out.

[Image: 422060_10150556251861003_703531002_95710...4600_n.jpg]

Finally free. Now time for forward progress on the manual trans.
The flywheel comparison. I had the flywheel and pressure plate balanced together. Also had the flywheel clutch surface re-surfaced to make it smoooooth.

[Image: 417034_10150556252181003_703531002_95710...4358_n.jpg]
[Image: 422608_10150556252546003_703531002_95710...1948_n.jpg]

Next I pressed in the pilot bearing. I was nervous if it would fit because of what I heard about the 84 85 models having a different size crank hole for the bearing. Mine is an 82 and it went in perfectly.

[Image: 426322_10150556252911003_703531002_95710...8661_n.jpg]

After pressing that in I put on the flywheel. There is a witness mark on the flywheel, but I could not find the one on the crank. I cleaned and searched but I got nothing. So I just mounted it and said a little prayer.
The torque that I used was 40 NM, and then a 90 degree turn tighter. Was pretty tight. Nice thing about the new bolts is they have a 1/4 inch head instead of 1/8. Went on with no probs.

[Image: 396238_10150556253261003_703531002_95710...0797_n.jpg]

I was lucky that a friend of mine had the proper clutch alignment tool. It work great, a must have tool for this kind of thing.

I will post more install pics and info later, but I have had a couple issues that I need help resolving.

I hooked up the master cylinder brake reservoir to the clutch M/C and about a minute later it started dripping out of the bottom, at the threads. Sweet I thought, might as well hook up the first line. Hooked it up, and it started dripping out of the end of the first hose about two minutes later. Sweet I thought again, so I hooked it up the other hose. And then to the slave with the nipple open. A minute later, it was dripping out. Is this supposed to happen? Its almost like it bleed itself.

Second issue could be related to the first. I have no clutch pressure, but the slave actuates when the pedal is depressed. The way I found out was I loosened the bolts that hold the slave to the bellhousing. When it is actuated, the slave would push back against the bolts. But when the car is on, and the clutch is pushed in, it does not actuate the pressure plate. Any ideas???

Note: I know I installed the throwout rod improperly, so I need to take the trans back off to correct it. I didn’t install the clip properly on the opposite side of the slave.

More tomorrow.
Sail Fast,

Reece

if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN
w123love
02-20-2012, 02:51 AM #28

More transmission work this time around. I was intimidated before by the thought of playing musical transmissions, but really it has been a great learning experience and eye opener.

To recap on my experience so far, I had a bad transmission in my car when I bought it. It was slipping very bad and had almost no reverse at all.
So I bought a donor transmission from a fellow forum member and set to put it in. It went in very easily despite the speedo cable not hooking up.

After having the new auto in and functioning much better than the original, I had the opportunity to swap in a 4 speed. So I jumped on it.

After a month of gathering parts and information, I started the transition about a week ago.

First was the clutch pedal, I did that easily in a couple of hours. Only thing that changed was the cruise control amplifier had to be removed. There is no place obvious for it to go, so I removed it. It was not functioning when I bought the car, so I may just remove it altogether.

That was all I did when I wasn’t on a lift. Not a whole bunch else to do.

Next was taking the AT and the transcooler lines out. I went to the PaP before to get two replacement oil pan allen head bolts. The ones that hold the AT cooler lines are very long and awkward to unscrew. So putting them back on was easier with the shorter ones. One thing I have not done yet is to get plugs for the AT cooler. I will post info on those when I get them.

[Image: 429595_10150556250831003_703531002_95709...0828_n.jpg]

AT out was easy enough. Next is the AT flywheel with the flexplate.

[Image: 407120_10150556250786003_703531002_95709...7763_n.jpg]

Now on to the beauty of the flywheel bolts. I bought the correct manual bolts from Mercedes. They are different than the AT bolts do not be mistaken. At about 8 bucks apiece, they aren’t cheap. But remember those twelve bolts connect the engine to the transmission, thus all that power to the road.

[Image: 432086_10150556251201003_703531002_95709...6883_n.jpg]

Like most, I had some difficulties with the removing the AT bolts. My technique for removing was too relaxed at first. I kept twisting the heads off because I was not being careful to be straight on the head. They are VERY small heads. Only about 1/8 of an inch high. So a slight twist the wrong way screws it all up. After f-ing up three, I corrected myself and had no problems.

Glad I brought the Dremel tool!

[Image: 403174_10150556251516003_703531002_95709...1627_n.jpg]

I used the Dremel to cut slots and then a cold chisel to smack em out. Once the heads and loads are off, they just finger twist out.

[Image: 422060_10150556251861003_703531002_95710...4600_n.jpg]

Finally free. Now time for forward progress on the manual trans.
The flywheel comparison. I had the flywheel and pressure plate balanced together. Also had the flywheel clutch surface re-surfaced to make it smoooooth.

[Image: 417034_10150556252181003_703531002_95710...4358_n.jpg]
[Image: 422608_10150556252546003_703531002_95710...1948_n.jpg]

Next I pressed in the pilot bearing. I was nervous if it would fit because of what I heard about the 84 85 models having a different size crank hole for the bearing. Mine is an 82 and it went in perfectly.

[Image: 426322_10150556252911003_703531002_95710...8661_n.jpg]

After pressing that in I put on the flywheel. There is a witness mark on the flywheel, but I could not find the one on the crank. I cleaned and searched but I got nothing. So I just mounted it and said a little prayer.
The torque that I used was 40 NM, and then a 90 degree turn tighter. Was pretty tight. Nice thing about the new bolts is they have a 1/4 inch head instead of 1/8. Went on with no probs.

[Image: 396238_10150556253261003_703531002_95710...0797_n.jpg]

I was lucky that a friend of mine had the proper clutch alignment tool. It work great, a must have tool for this kind of thing.

I will post more install pics and info later, but I have had a couple issues that I need help resolving.

I hooked up the master cylinder brake reservoir to the clutch M/C and about a minute later it started dripping out of the bottom, at the threads. Sweet I thought, might as well hook up the first line. Hooked it up, and it started dripping out of the end of the first hose about two minutes later. Sweet I thought again, so I hooked it up the other hose. And then to the slave with the nipple open. A minute later, it was dripping out. Is this supposed to happen? Its almost like it bleed itself.

Second issue could be related to the first. I have no clutch pressure, but the slave actuates when the pedal is depressed. The way I found out was I loosened the bolts that hold the slave to the bellhousing. When it is actuated, the slave would push back against the bolts. But when the car is on, and the clutch is pushed in, it does not actuate the pressure plate. Any ideas???

Note: I know I installed the throwout rod improperly, so I need to take the trans back off to correct it. I didn’t install the clip properly on the opposite side of the slave.

More tomorrow.
Sail Fast,

Reece


if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN

bmwpowere36m3
K26-2

29
02-20-2012, 10:36 AM #29
^ By throwout rod, you mean the clutch fork (clutch slave rod pushes on fork, fork pivots on pin, fork depresses throwout bearing...). Then yes, that needs to be clipped to the clutch fork pin.

Try properly bleeding the clutch after you fix the fork. Fill MC, pump clutch, depress and hold, loosen slave bleeder, tighten bleeder, release and pump clutch, and repeat till clutch firms up.

'80 MB 300CD, "Beauty"

&

'98 BMW M3, The BEAST
bmwpowere36m3
02-20-2012, 10:36 AM #29

^ By throwout rod, you mean the clutch fork (clutch slave rod pushes on fork, fork pivots on pin, fork depresses throwout bearing...). Then yes, that needs to be clipped to the clutch fork pin.

Try properly bleeding the clutch after you fix the fork. Fill MC, pump clutch, depress and hold, loosen slave bleeder, tighten bleeder, release and pump clutch, and repeat till clutch firms up.


'80 MB 300CD, "Beauty"

&

'98 BMW M3, The BEAST

Simpler=Better
PORTED HEAD

2,127
02-20-2012, 12:39 PM #30
That flywheel is ENORMOUS. About how much does it weigh? I was going to hack up my auto flywheel for my conversion, now I'm thinking it would be too light

Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?
Simpler=Better
02-20-2012, 12:39 PM #30

That flywheel is ENORMOUS. About how much does it weigh? I was going to hack up my auto flywheel for my conversion, now I'm thinking it would be too light


Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?

w123love
Stockish

354
02-20-2012, 12:54 PM #31
(02-20-2012, 12:39 PM)Simpler=Better That flywheel is ENORMOUS. About how much does it weigh? I was going to hack up my auto flywheel for my conversion, now I'm thinking it would be too light

Its about 35 lbs. It is a 300GD flywheel.

if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN
w123love
02-20-2012, 12:54 PM #31

(02-20-2012, 12:39 PM)Simpler=Better That flywheel is ENORMOUS. About how much does it weigh? I was going to hack up my auto flywheel for my conversion, now I'm thinking it would be too light

Its about 35 lbs. It is a 300GD flywheel.


if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN

w123love
Stockish

354
02-21-2012, 02:09 AM #32
Update:

I didn’t mention that I broke a shifter linkage also. I was trying to adjust them and I managed to mess them up. After a trip to the Pap I pulled another set of linkages to replace them. Not a big set back.

Also I ordered the spacer that goes in between the slave cylinder and bellhousing. I wanted to eliminate any anomalies with my clutch issue. I think it is about 2 mm and required to test proper function of the slave.

On Wednesday I get to go back to the shop to correct my mistakes. I will put up more pictures then.

Sail fast,

Reece


if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN
w123love
02-21-2012, 02:09 AM #32

Update:

I didn’t mention that I broke a shifter linkage also. I was trying to adjust them and I managed to mess them up. After a trip to the Pap I pulled another set of linkages to replace them. Not a big set back.

Also I ordered the spacer that goes in between the slave cylinder and bellhousing. I wanted to eliminate any anomalies with my clutch issue. I think it is about 2 mm and required to test proper function of the slave.

On Wednesday I get to go back to the shop to correct my mistakes. I will put up more pictures then.

Sail fast,

Reece


if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN

w123love
Stockish

354
02-23-2012, 03:16 PM #33
Welp Wednesday was kind of a bust. I managed to fix my linkage problems and get the routing correct. I also dropped the trans one more time (getting really good at this now) and fixed my clutch fork. I’ll put pictures up later showing what I was talking about.

Though there was not any success with the clutch. I bleed and bleed, reverse bleed, pressure bleed and go through a whole reservoir of fluid.
I’m just going to install a new clutch master and slave. Probably should have done that in the first place.

Anywho parts are on order and I hope to install them by this sunday.

Sail fast,

Reece

if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN
w123love
02-23-2012, 03:16 PM #33

Welp Wednesday was kind of a bust. I managed to fix my linkage problems and get the routing correct. I also dropped the trans one more time (getting really good at this now) and fixed my clutch fork. I’ll put pictures up later showing what I was talking about.

Though there was not any success with the clutch. I bleed and bleed, reverse bleed, pressure bleed and go through a whole reservoir of fluid.
I’m just going to install a new clutch master and slave. Probably should have done that in the first place.

Anywho parts are on order and I hope to install them by this sunday.

Sail fast,

Reece


if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN

yankneck696
Build it so strong & blow it up good !!!

395
02-23-2012, 05:51 PM #34
Try a 2X4 between the seat & clutch pedal for full depression overnight. It works on non bleedable clutch setups....

Ed
yankneck696
02-23-2012, 05:51 PM #34

Try a 2X4 between the seat & clutch pedal for full depression overnight. It works on non bleedable clutch setups....

Ed

w123love
Stockish

354
02-23-2012, 10:23 PM #35
Thanks Ed. I’ll try that tomorrow and let it sit till I get my parts.

if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN
w123love
02-23-2012, 10:23 PM #35

Thanks Ed. I’ll try that tomorrow and let it sit till I get my parts.


if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN

w123love
Stockish

354
02-27-2012, 09:26 PM #36
Welp I got the proper slave today. After getting over buying parts out of state, I went to a local import parts dealer. Paid a premium price, but I got it the same day and I was able to see the slave before I ordered it.

Here is the spacer I got from Mercedes. Only 2 bucks [Image: 418410_10150571558851003_703531002_96191...0627_n.jpg]

Installed in front of slave. Only about 2mm, but its how it came from the factory, with the spacer.
[Image: 419674_10150571559191003_703531002_96191...9511_n.jpg]

Just another view
[Image: 422452_10150571559641003_703531002_96191...0713_n.jpg]

After installing the old clutch slave, I put in a new clutch master cylinder. After installing it, I felt a faint bit more pressure on the pedal. But it wasn’t enough to actuate the cylinder.

I then pulled off the slave cylinder to see if I could see/feel the pressure it was applying. But I pushed it and out popped the piston out of the slave. Whoops.

Lol so now I bought a new slave and I hope to put it in on wednesday.



if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN
w123love
02-27-2012, 09:26 PM #36

Welp I got the proper slave today. After getting over buying parts out of state, I went to a local import parts dealer. Paid a premium price, but I got it the same day and I was able to see the slave before I ordered it.

Here is the spacer I got from Mercedes. Only 2 bucks [Image: 418410_10150571558851003_703531002_96191...0627_n.jpg]

Installed in front of slave. Only about 2mm, but its how it came from the factory, with the spacer.
[Image: 419674_10150571559191003_703531002_96191...9511_n.jpg]

Just another view
[Image: 422452_10150571559641003_703531002_96191...0713_n.jpg]

After installing the old clutch slave, I put in a new clutch master cylinder. After installing it, I felt a faint bit more pressure on the pedal. But it wasn’t enough to actuate the cylinder.

I then pulled off the slave cylinder to see if I could see/feel the pressure it was applying. But I pushed it and out popped the piston out of the slave. Whoops.

Lol so now I bought a new slave and I hope to put it in on wednesday.



if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN

w123love
Stockish

354
03-05-2012, 11:29 PM #37
Welp I forgot to post on my end results.

It works!

After finding the proper slave locally, I was able to achieve clutch pressure with the help of a little vacuum bleeding.

The shifting is great, no problems to report so far. I just got the proper speedo cable in the mail, so I’ll hopefully find time to get that in soon. Also got a sweet leather shift boot coming in from the UK that i’m looking forward to install.

One thing that is frustrating though is I have to push the clutch ALL the way to the floor to shift. I mean ALL the way. I have to crush the floor mat to get it in all the way. Is there a way to adjust the clutch to make life a little easier?

if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN
w123love
03-05-2012, 11:29 PM #37

Welp I forgot to post on my end results.

It works!

After finding the proper slave locally, I was able to achieve clutch pressure with the help of a little vacuum bleeding.

The shifting is great, no problems to report so far. I just got the proper speedo cable in the mail, so I’ll hopefully find time to get that in soon. Also got a sweet leather shift boot coming in from the UK that i’m looking forward to install.

One thing that is frustrating though is I have to push the clutch ALL the way to the floor to shift. I mean ALL the way. I have to crush the floor mat to get it in all the way. Is there a way to adjust the clutch to make life a little easier?


if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN

Hercules
GT2559V

219
03-06-2012, 02:22 AM #38
Check Clutch pedal free play,Be sure no air in hydrolic system. Have made a longer rod,Slave to clutch fork, By the way the spacer behind the slave cylinder is there to check clutch disk wear,note on push rod to clutch fork,the step on the rod,special tool inserted at opening in spacer,references diameter of rod. How far tool can be inserted shows if clutch disc is to worn.
Good luck.
Thought of one more adj.,If pedals can be adjusted higher and master cyl. rod lengthened, can get more travel on master.
This post was last modified: 03-06-2012, 02:32 AM by Hercules.
Hercules
03-06-2012, 02:22 AM #38

Check Clutch pedal free play,Be sure no air in hydrolic system. Have made a longer rod,Slave to clutch fork, By the way the spacer behind the slave cylinder is there to check clutch disk wear,note on push rod to clutch fork,the step on the rod,special tool inserted at opening in spacer,references diameter of rod. How far tool can be inserted shows if clutch disc is to worn.
Good luck.


Thought of one more adj.,If pedals can be adjusted higher and master cyl. rod lengthened, can get more travel on master.

w123love
Stockish

354
05-24-2012, 05:18 PM #39
Just an update on current progress. Right now waiting on a new LCD screen for my display. Apparently the one I had wasn’t up to the challenge. Managed to buy Rudolf’s Jet-coated non-EGR exhaust, but ended up finding a my own set in the yard. So I cleaned them up and had them ceramic coated locally.

Here is the result.

[Image: 534209_10150826200796003_437730054_n.jpg]
This post was last modified: 05-25-2012, 01:33 PM by w123love.

if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN
w123love
05-24-2012, 05:18 PM #39

Just an update on current progress. Right now waiting on a new LCD screen for my display. Apparently the one I had wasn’t up to the challenge. Managed to buy Rudolf’s Jet-coated non-EGR exhaust, but ended up finding a my own set in the yard. So I cleaned them up and had them ceramic coated locally.

Here is the result.

[Image: 534209_10150826200796003_437730054_n.jpg]


if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN

sassparilla_kid
diesel > all other fuels

1,618
05-24-2012, 05:29 PM #40
That is one shiny intake! Cool

I just put a set of these on last weekend, definitely noticed a little more low-end grunt

-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!
sassparilla_kid
05-24-2012, 05:29 PM #40

That is one shiny intake! Cool

I just put a set of these on last weekend, definitely noticed a little more low-end grunt


-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!

w123love
Stockish

354
05-25-2012, 01:31 PM #41
(05-24-2012, 05:29 PM)sassparilla_kid That is one shiny intake! Cool

I just put a set of these on last weekend, definitely noticed a little more low-end grunt

Thats good to hear. Do you remember the torque specs that you put the manifolds on with? I can’t seem to find them in any of my FSM’s.

if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN
w123love
05-25-2012, 01:31 PM #41

(05-24-2012, 05:29 PM)sassparilla_kid That is one shiny intake! Cool

I just put a set of these on last weekend, definitely noticed a little more low-end grunt

Thats good to hear. Do you remember the torque specs that you put the manifolds on with? I can’t seem to find them in any of my FSM’s.


if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN

sassparilla_kid
diesel > all other fuels

1,618
05-26-2012, 04:08 AM #42
I couldn't find any either, so I just tightened them until I thought they wouldn't fall off, and then went another quarter turn lol. Probably not the best method, but the new gasket was pretty thick so I'm sure it didn't hurt anything

Maybe try using the turbo to manifold torque specs, I know they are listed in the Haynes manual
This post was last modified: 05-26-2012, 04:09 AM by sassparilla_kid.

-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!
sassparilla_kid
05-26-2012, 04:08 AM #42

I couldn't find any either, so I just tightened them until I thought they wouldn't fall off, and then went another quarter turn lol. Probably not the best method, but the new gasket was pretty thick so I'm sure it didn't hurt anything


Maybe try using the turbo to manifold torque specs, I know they are listed in the Haynes manual


-1982 300D Turbo, 280k miles, ALDA apparently maxxed, fram 8038, 12 lbs boost, non-egr manifolds, W/M injection, 4 brake light mod, Gen II w126 front rotors/calipers, 4-speed swap
In the works: A/W IC, adjust pump, turbo rebuild (w/60 trim comp wheel)
-1980 300SD, 110k, project car. Goal is to get it lookin' like it did on the showroom floor (body and interior wise, not necessarily under the hood )
-1974 240D, FRESH PAINT!!!!!!

Kozuka
I'm_Badass

334
05-27-2012, 01:20 PM #43
In my experience they should be between 15-25ft lb. No intake manifolds on any engine I've taken apart have required more then that.

1983 300TD : 4 Speed : SLS Delete : More. Daily Deathcab
1987 190E/16v/OM603 : 5 Speed : SLS Delete : Lots More..W201 Project
Kozuka
05-27-2012, 01:20 PM #43

In my experience they should be between 15-25ft lb. No intake manifolds on any engine I've taken apart have required more then that.


1983 300TD : 4 Speed : SLS Delete : More. Daily Deathcab
1987 190E/16v/OM603 : 5 Speed : SLS Delete : Lots More..W201 Project

w123love
Stockish

354
06-06-2012, 12:13 PM #44
I got the manifolds on. Honestly can’t tell much of a difference really in the butt dyno. But they sure do look pretty! Also replaced all the speakers with Kenwood Excelon stuff. Also transferred over my two Kenwood 10” subs and 1800 watt amp over to the wagon. Man there there is huge difference between bass in the back of a sedan’s trunk and in the back of a wagon. I’ve never heard these subs hit like this before. Ow.

if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN
w123love
06-06-2012, 12:13 PM #44

I got the manifolds on. Honestly can’t tell much of a difference really in the butt dyno. But they sure do look pretty! Also replaced all the speakers with Kenwood Excelon stuff. Also transferred over my two Kenwood 10” subs and 1800 watt amp over to the wagon. Man there there is huge difference between bass in the back of a sedan’s trunk and in the back of a wagon. I’ve never heard these subs hit like this before. Ow.


if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN

w123love
Stockish

354
09-09-2012, 08:48 PM #45
I finished up the Fram 8038 filter about a week ago. I’ve been driving it sparingly because the elec. coolant pump was just dangling via its two hoses. Today I got my parts in so I was able to plump it properly so I could secure it.

As for the 8038, I love it. It really makes a difference in sound. I can hear the induction Big Grin. When I put my foot into it, the turbo has a realllly nice whine.

I ordered a 42 Draft Designs ultimate catch can to install hopefully in this next week. Right now I am just venting to the atmosphere and it is leaving oil spots....no bueno for nice driveways.

I will probably have to have a custom bracket made for the separator.

if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN
w123love
09-09-2012, 08:48 PM #45

I finished up the Fram 8038 filter about a week ago. I’ve been driving it sparingly because the elec. coolant pump was just dangling via its two hoses. Today I got my parts in so I was able to plump it properly so I could secure it.

As for the 8038, I love it. It really makes a difference in sound. I can hear the induction Big Grin. When I put my foot into it, the turbo has a realllly nice whine.

I ordered a 42 Draft Designs ultimate catch can to install hopefully in this next week. Right now I am just venting to the atmosphere and it is leaving oil spots....no bueno for nice driveways.

I will probably have to have a custom bracket made for the separator.


if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN

Captain America
Boostin' & Roostin'

2,221
09-11-2012, 11:18 PM #46
Nice man. Those catch cans are like artwork!


1982 300D Turbo ... 3,6xxlbs, No fan, No AC, Hood Stack, No ALDA, No rear bumper and stuffed front, A/W Intercooled, Injectors by Greezer and HUGE Pre-Chambers with help from OM616 & Simpler=Better, Fuel Cranked up, 60 Trim Compressor wheel, EGT, EMP, Boost 50" Rigid Radius bar on roof Aux tank for a total of 48 Gal Of Diesel! Odyssey PC-1750 Battery in trunk, 27"x8.5"/R14 Maxxis BigHorn Mud Terrains, In June '14 issue of Off Road Mag

AX15 Jeep Trans swap in progress....

Captain America
09-11-2012, 11:18 PM #46

Nice man. Those catch cans are like artwork!



1982 300D Turbo ... 3,6xxlbs, No fan, No AC, Hood Stack, No ALDA, No rear bumper and stuffed front, A/W Intercooled, Injectors by Greezer and HUGE Pre-Chambers with help from OM616 & Simpler=Better, Fuel Cranked up, 60 Trim Compressor wheel, EGT, EMP, Boost 50" Rigid Radius bar on roof Aux tank for a total of 48 Gal Of Diesel! Odyssey PC-1750 Battery in trunk, 27"x8.5"/R14 Maxxis BigHorn Mud Terrains, In June '14 issue of Off Road Mag

AX15 Jeep Trans swap in progress....

w123love
Stockish

354
09-12-2012, 02:43 PM #47
So stoked. I got the fully powdercoated one. I wish you were closer to me...I am going to have a custom bracket made to mount it to the passenger wheel well.

if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN
w123love
09-12-2012, 02:43 PM #47

So stoked. I got the fully powdercoated one. I wish you were closer to me...I am going to have a custom bracket made to mount it to the passenger wheel well.


if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN

w123love
Stockish

354
03-11-2013, 03:03 PM #48
Been awhile since the last post on this thread. Recently moved to Texas for school, bought another car, and now I finally have a garage to work in.

[Image: IMG_0428.jpg]

Went back to SoCal over winter break and picked up my veggie oil set up. While I was out there I was able to get help to make a receiver hitch for my euro bumper pull hitch.

[Image: IMG_0421.jpg]

Took a harbo freight receiver tube and welded it up with support so it could bolt to the frame of the hitch support.

[Image: IMG_0528.JPG]

It works really well. I got a trailer to make up for a lack of a truck here in TX. With out a truck it is hard to get 4x8 sheets to the house. I still need to convert my wiring over to a truck plug from a 4 pin standard. I already have power running to the Walbro pump near the tank so it won’t be hard to wire up.

[Image: IMG_0652.JPG]

I went ahead and bought a 42 Draft Designs oil/air separator. Totally slick, has mounting brackets included and a cool dipstick. Unfortunately though it hasn’t been recovering very much oil. I don’t have the air vent routed back to the air filter because I wanted to see if the separator was doing a decent job first. Well, results are in and there is still a cloud coming from the separator. The filter doesn’t seem to be doing much at all at this point. Thoughts? Maybe there is just too much oil venting.

[Image: IMG_0627.JPG]

These are the filtering baffles.

[Image: IMG_0626.JPG]

I stuffed copper and stainless steel wool in the can to hopefully see an improvement. Not much of a difference so far.

[Image: IMG_0656.JPG]

This is the fram 8038 with the SLS system making its life cramped. I like it, more woosh from turbo.

[Image: IMG_0438.JPG]

Finally the new around town car. 1966 200D Heckflosse with 4 speed on the column and a bench seat in the front Smile. Hellooo date car.
I saw it nearby and negotiated a price. Runs just fine, has some typical rust issues under the front bench seat.

if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN
w123love
03-11-2013, 03:03 PM #48

Been awhile since the last post on this thread. Recently moved to Texas for school, bought another car, and now I finally have a garage to work in.

[Image: IMG_0428.jpg]

Went back to SoCal over winter break and picked up my veggie oil set up. While I was out there I was able to get help to make a receiver hitch for my euro bumper pull hitch.

[Image: IMG_0421.jpg]

Took a harbo freight receiver tube and welded it up with support so it could bolt to the frame of the hitch support.

[Image: IMG_0528.JPG]

It works really well. I got a trailer to make up for a lack of a truck here in TX. With out a truck it is hard to get 4x8 sheets to the house. I still need to convert my wiring over to a truck plug from a 4 pin standard. I already have power running to the Walbro pump near the tank so it won’t be hard to wire up.

[Image: IMG_0652.JPG]

I went ahead and bought a 42 Draft Designs oil/air separator. Totally slick, has mounting brackets included and a cool dipstick. Unfortunately though it hasn’t been recovering very much oil. I don’t have the air vent routed back to the air filter because I wanted to see if the separator was doing a decent job first. Well, results are in and there is still a cloud coming from the separator. The filter doesn’t seem to be doing much at all at this point. Thoughts? Maybe there is just too much oil venting.

[Image: IMG_0627.JPG]

These are the filtering baffles.

[Image: IMG_0626.JPG]

I stuffed copper and stainless steel wool in the can to hopefully see an improvement. Not much of a difference so far.

[Image: IMG_0656.JPG]

This is the fram 8038 with the SLS system making its life cramped. I like it, more woosh from turbo.

[Image: IMG_0438.JPG]

Finally the new around town car. 1966 200D Heckflosse with 4 speed on the column and a bench seat in the front Smile. Hellooo date car.
I saw it nearby and negotiated a price. Runs just fine, has some typical rust issues under the front bench seat.


if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN

willbhere4u
Six in a row make her go!

2,507
03-12-2013, 10:33 AM #49
I had one just like that except bucket seats and a floor shift

Do you still have that extra om617 non EGR exhaust manifold?
This post was last modified: 03-12-2013, 10:55 AM by willbhere4u.

1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running
willbhere4u
03-12-2013, 10:33 AM #49

I had one just like that except bucket seats and a floor shift


Do you still have that extra om617 non EGR exhaust manifold?


1987 300SDL 6spd manual om606.962 swap project
1985 300td euro 5spd wagon running

w123love
Stockish

354
03-12-2013, 03:24 PM #50
(03-12-2013, 10:33 AM)willbhere4u
Do you still have that extra om617 non EGR exhaust manifold?

No sorry I sold it a while back. But there is one on eBay right now. Check the eBay alert thread.

if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN
w123love
03-12-2013, 03:24 PM #50

(03-12-2013, 10:33 AM)willbhere4u
Do you still have that extra om617 non EGR exhaust manifold?

No sorry I sold it a while back. But there is one on eBay right now. Check the eBay alert thread.


if it don’t blow black...take it back.

1982 300TDT 4 Speed 196K Standard Beige “VEGEWGN”. 300GD FW. Walbro FRC-8 Fuel Pump. ZadaTech LCD Boost, EGT, & Fuel Pressure gauge. Non-EGR Exhaust and Intake Manifold. 3/2 Valves gone. Soon to have Elsbett WVO conversion
1981 300D 314K Midnight Blue “The Blue Car”, Lovecrap system, owned 25 years+
1985 300TD White 198K “Betty White” Pure beauty

The VEGEWGN

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