STD Tuning Engine om605 intake manifold

om605 intake manifold

om605 intake manifold

 
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F.R.A.S
Holset

579
05-30-2014, 01:07 PM #1
Here is some pictures of an aluminum intake manifold we are building for a om605.

You will see this pictures and pictures of it done. Inside is Top Secret Tongue No just kidding, it's nothing secret about it. But you have no business copying our work.

The inside will have a deflector of some kind to divert the air more evenly to the cylinders to avoid one or two cylinders running cooler than the others and one or two running hotter...

Sorry for the English regarding this. Have no clue what the correct terminology are so I'm just going with the flow here Cool

   
   
   

More pictures HERE

F-tune Performance [Image: V-band_om606.jpg] [Image: GTX3582R.jpg] [Image: gs6-53dz_gearbox.jpg]

I can help you out with all your manual transmission, clutch, flywheel, intake and exhaust manifold issues.
F.R.A.S
05-30-2014, 01:07 PM #1

Here is some pictures of an aluminum intake manifold we are building for a om605.

You will see this pictures and pictures of it done. Inside is Top Secret Tongue No just kidding, it's nothing secret about it. But you have no business copying our work.

The inside will have a deflector of some kind to divert the air more evenly to the cylinders to avoid one or two cylinders running cooler than the others and one or two running hotter...

Sorry for the English regarding this. Have no clue what the correct terminology are so I'm just going with the flow here Cool

   
   
   

More pictures HERE


F-tune Performance [Image: V-band_om606.jpg] [Image: GTX3582R.jpg] [Image: gs6-53dz_gearbox.jpg]

I can help you out with all your manual transmission, clutch, flywheel, intake and exhaust manifold issues.

hooblah
Holset

401
06-02-2014, 01:25 PM #2
If I've understood this correctly, having a tapered inlet manifold for a turbo'd engine accounts for pressure loss at the cylinder furthest from the air inlet?

I see tapered manifolds used on petrol engines, but why is it we don't see much of this on this forum or for diesels in general?
hooblah
06-02-2014, 01:25 PM #2

If I've understood this correctly, having a tapered inlet manifold for a turbo'd engine accounts for pressure loss at the cylinder furthest from the air inlet?

I see tapered manifolds used on petrol engines, but why is it we don't see much of this on this forum or for diesels in general?

F.R.A.S
Holset

579
06-02-2014, 04:25 PM #3
On a petrol engine you have a throttle body before the plenum (intake manifold), when opening the throttle you have some fast flowing air coming in the intake and that air will take the most easy way in to the cylinders causing some cylinders to go lean and some rich.

When going ITBs you already have the intake manifold filled with air and therefore more even air flow in to the cylinders.

Diesels have no throttle so therefore there is no sudden rush of air (just like the ITB)

How ever it is wise to divide the air for an even flow in the case of sudden rushes of air, both on diesels and ITB petrol engines. You can let go of the "throttle" (pedal) and step on it, if you're at the right revs you'll have full boost in the fraction of a second and that's when it's do or die for your engine Wink

/ F

(06-02-2014, 01:25 PM)hooblah If I've understood this correctly, having a tapered inlet manifold for a turbo'd engine accounts for pressure loss at the cylinder furthest from the air inlet?

I see tapered manifolds used on petrol engines, but why is it we don't see much of this on this forum or for diesels in general?

F-tune Performance [Image: V-band_om606.jpg] [Image: GTX3582R.jpg] [Image: gs6-53dz_gearbox.jpg]

I can help you out with all your manual transmission, clutch, flywheel, intake and exhaust manifold issues.
F.R.A.S
06-02-2014, 04:25 PM #3

On a petrol engine you have a throttle body before the plenum (intake manifold), when opening the throttle you have some fast flowing air coming in the intake and that air will take the most easy way in to the cylinders causing some cylinders to go lean and some rich.

When going ITBs you already have the intake manifold filled with air and therefore more even air flow in to the cylinders.

Diesels have no throttle so therefore there is no sudden rush of air (just like the ITB)

How ever it is wise to divide the air for an even flow in the case of sudden rushes of air, both on diesels and ITB petrol engines. You can let go of the "throttle" (pedal) and step on it, if you're at the right revs you'll have full boost in the fraction of a second and that's when it's do or die for your engine Wink

/ F

(06-02-2014, 01:25 PM)hooblah If I've understood this correctly, having a tapered inlet manifold for a turbo'd engine accounts for pressure loss at the cylinder furthest from the air inlet?

I see tapered manifolds used on petrol engines, but why is it we don't see much of this on this forum or for diesels in general?


F-tune Performance [Image: V-band_om606.jpg] [Image: GTX3582R.jpg] [Image: gs6-53dz_gearbox.jpg]

I can help you out with all your manual transmission, clutch, flywheel, intake and exhaust manifold issues.

F.R.A.S
Holset

579
06-03-2014, 01:49 PM #4
This is where the magic happens Cool

   

   

I hope I have some pictures of it all done tomorrow.

F-tune Performance [Image: V-band_om606.jpg] [Image: GTX3582R.jpg] [Image: gs6-53dz_gearbox.jpg]

I can help you out with all your manual transmission, clutch, flywheel, intake and exhaust manifold issues.
F.R.A.S
06-03-2014, 01:49 PM #4

This is where the magic happens Cool

   

   

I hope I have some pictures of it all done tomorrow.


F-tune Performance [Image: V-band_om606.jpg] [Image: GTX3582R.jpg] [Image: gs6-53dz_gearbox.jpg]

I can help you out with all your manual transmission, clutch, flywheel, intake and exhaust manifold issues.

Duncansport
Holset

526
06-03-2014, 02:11 PM #5
(06-03-2014, 01:49 PM)F.R.A.S This is where the magic happens Cool





I hope I have some pictures of it all done tomorrow.

Nice work, get that guy a stool!
Duncansport
06-03-2014, 02:11 PM #5

(06-03-2014, 01:49 PM)F.R.A.S This is where the magic happens Cool





I hope I have some pictures of it all done tomorrow.

Nice work, get that guy a stool!

raysorenson
Superturbo

1,162
06-03-2014, 03:23 PM #6
LOL! That's exactly what I was thinking. Very nice work too!
raysorenson
06-03-2014, 03:23 PM #6

LOL! That's exactly what I was thinking. Very nice work too!

F.R.A.S
Holset

579
06-03-2014, 04:11 PM #7
Hey guys, that's an hydraulic welding table so he can adjust the hight to fit Wink He doesn't need a stool Big Grin

Thanks for the replies. Hope I can give you a finished picture in the white tomorrow.

F-tune Performance [Image: V-band_om606.jpg] [Image: GTX3582R.jpg] [Image: gs6-53dz_gearbox.jpg]

I can help you out with all your manual transmission, clutch, flywheel, intake and exhaust manifold issues.
F.R.A.S
06-03-2014, 04:11 PM #7

Hey guys, that's an hydraulic welding table so he can adjust the hight to fit Wink He doesn't need a stool Big Grin

Thanks for the replies. Hope I can give you a finished picture in the white tomorrow.


F-tune Performance [Image: V-band_om606.jpg] [Image: GTX3582R.jpg] [Image: gs6-53dz_gearbox.jpg]

I can help you out with all your manual transmission, clutch, flywheel, intake and exhaust manifold issues.

F.R.A.S
Holset

579
06-04-2014, 09:16 AM #8
Yea, almost finished in this picture. Just a 45-degree angle in the end a little bit of tube is missing.

Tomorrow it will be (sand) blasted and painted. Pictures of the finished result will appear in the owners project thread here on the forum Tongue That means that you will not see the finished result before him Big Grin

Now we just cross our fingers the damn thing will fit Cool

   

F-tune Performance [Image: V-band_om606.jpg] [Image: GTX3582R.jpg] [Image: gs6-53dz_gearbox.jpg]

I can help you out with all your manual transmission, clutch, flywheel, intake and exhaust manifold issues.
F.R.A.S
06-04-2014, 09:16 AM #8

Yea, almost finished in this picture. Just a 45-degree angle in the end a little bit of tube is missing.

Tomorrow it will be (sand) blasted and painted. Pictures of the finished result will appear in the owners project thread here on the forum Tongue That means that you will not see the finished result before him Big Grin

Now we just cross our fingers the damn thing will fit Cool

   


F-tune Performance [Image: V-band_om606.jpg] [Image: GTX3582R.jpg] [Image: gs6-53dz_gearbox.jpg]

I can help you out with all your manual transmission, clutch, flywheel, intake and exhaust manifold issues.

Mark_M
GT2559V

206
06-06-2014, 05:57 PM #9
What diameter/hight is that? In some pictures it looks absolutely massive in others not so much.

Nice job by the way.
Mark_M
06-06-2014, 05:57 PM #9

What diameter/hight is that? In some pictures it looks absolutely massive in others not so much.

Nice job by the way.

F.R.A.S
Holset

579
06-07-2014, 02:34 AM #10
Hi, thanks. It's 4" or 100mm.

(06-06-2014, 05:57 PM)Mark_M What diameter/hight is that? In some pictures it looks absolutely massive in others not so much.

Nice job by the way.

F-tune Performance [Image: V-band_om606.jpg] [Image: GTX3582R.jpg] [Image: gs6-53dz_gearbox.jpg]

I can help you out with all your manual transmission, clutch, flywheel, intake and exhaust manifold issues.
F.R.A.S
06-07-2014, 02:34 AM #10

Hi, thanks. It's 4" or 100mm.

(06-06-2014, 05:57 PM)Mark_M What diameter/hight is that? In some pictures it looks absolutely massive in others not so much.

Nice job by the way.


F-tune Performance [Image: V-band_om606.jpg] [Image: GTX3582R.jpg] [Image: gs6-53dz_gearbox.jpg]

I can help you out with all your manual transmission, clutch, flywheel, intake and exhaust manifold issues.

Mark_M
GT2559V

206
06-07-2014, 04:58 AM #11
Its the not so massive then. Thanks for the info.
Mark_M
06-07-2014, 04:58 AM #11

Its the not so massive then. Thanks for the info.

F.R.A.S
Holset

579
06-07-2014, 07:44 AM #12
I think it's just the right size for the car it's going in to.

Had some problems with the paintshop on Thursday and on Friday we celebrated the Swedish National Day so that's one day off. The intake manifold is still in the white. I really hope the painter can come through on Monday so we can ship this out on Tuesday.

I really looking forward to see the thing mounted in the car. Big Grin Will be one fast little om605.

(06-07-2014, 04:58 AM)Mark_M Its the not so massive then. Thanks for the info.

F-tune Performance [Image: V-band_om606.jpg] [Image: GTX3582R.jpg] [Image: gs6-53dz_gearbox.jpg]

I can help you out with all your manual transmission, clutch, flywheel, intake and exhaust manifold issues.
F.R.A.S
06-07-2014, 07:44 AM #12

I think it's just the right size for the car it's going in to.

Had some problems with the paintshop on Thursday and on Friday we celebrated the Swedish National Day so that's one day off. The intake manifold is still in the white. I really hope the painter can come through on Monday so we can ship this out on Tuesday.

I really looking forward to see the thing mounted in the car. Big Grin Will be one fast little om605.

(06-07-2014, 04:58 AM)Mark_M Its the not so massive then. Thanks for the info.


F-tune Performance [Image: V-band_om606.jpg] [Image: GTX3582R.jpg] [Image: gs6-53dz_gearbox.jpg]

I can help you out with all your manual transmission, clutch, flywheel, intake and exhaust manifold issues.

Stamsaas
GT2256V

155
06-29-2014, 12:27 PM #13
The finish Product looks great!! Big Grin

[Image: 20140628_134207_zpsed52685b.jpg]
Stamsaas
06-29-2014, 12:27 PM #13

The finish Product looks great!! Big Grin

[Image: 20140628_134207_zpsed52685b.jpg]

Hario'
C300TD Wagon (W202)

894
07-08-2014, 09:27 AM #14
Could you please link the project thread this is used on?

I have almost tried to find it myself.. Tongue




Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]
Hario'
07-08-2014, 09:27 AM #14

Could you please link the project thread this is used on?

I have almost tried to find it myself.. Tongue





Installed:

OM606/722.6, big IC, W220 brakes.
Planned:
DIY manifold, compound, 722.6 controller, built IP.
[i]Less rust.. 
[/i]

raysorenson
Superturbo

1,162
07-08-2014, 11:42 AM #15
It's the corolla build. How do you almost try to find something?
raysorenson
07-08-2014, 11:42 AM #15

It's the corolla build. How do you almost try to find something?

Simpler=Better
PORTED HEAD

2,127
07-09-2014, 03:04 PM #17
When I saw the welding photos all I could hear in my head was "VVVVVVRRRRRRRRRRR"

Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?
Simpler=Better
07-09-2014, 03:04 PM #17

When I saw the welding photos all I could hear in my head was "VVVVVVRRRRRRRRRRR"


Newbie-read this: Cheap Tricks
617.952-220k-Getting built up
larsalan I guess I need to look at this stupid ass drip shit. What you have to like mess with those elements on the pump? What a fucking hassle. then use some wire to hold the throttle open or some shit?

F.R.A.S
Holset

579
07-14-2014, 01:05 PM #18
Thanks guys and thanks Alex (Stamsaas). This came out real nice and it's a product I'm proud of Big Grin Hope to see it in the car really soon Smile

F-tune Performance [Image: V-band_om606.jpg] [Image: GTX3582R.jpg] [Image: gs6-53dz_gearbox.jpg]

I can help you out with all your manual transmission, clutch, flywheel, intake and exhaust manifold issues.
F.R.A.S
07-14-2014, 01:05 PM #18

Thanks guys and thanks Alex (Stamsaas). This came out real nice and it's a product I'm proud of Big Grin Hope to see it in the car really soon Smile


F-tune Performance [Image: V-band_om606.jpg] [Image: GTX3582R.jpg] [Image: gs6-53dz_gearbox.jpg]

I can help you out with all your manual transmission, clutch, flywheel, intake and exhaust manifold issues.

Eric78
GT2559V

198
12-16-2016, 08:48 AM #19
(06-29-2014, 12:27 PM)Stamsaas The finish Product looks great!! Big Grin

[Image: 20140628_134207_zpsed52685b.jpg]

How much for an intake mafold like that one?
Eric78
12-16-2016, 08:48 AM #19

(06-29-2014, 12:27 PM)Stamsaas The finish Product looks great!! Big Grin

[Image: 20140628_134207_zpsed52685b.jpg]

How much for an intake mafold like that one?

Evgeniy1987
GT2256V

139
12-17-2016, 04:41 AM #20
The manifold looks nice!

Do you have proof from for example SolidWorks Flow Simulation that that thing will actually work ?

It is difficult to simulate including the dynamic behavior of closing/opening valves, but it is already a big gain if it flows well statically..
Evgeniy1987
12-17-2016, 04:41 AM #20

The manifold looks nice!

Do you have proof from for example SolidWorks Flow Simulation that that thing will actually work ?

It is difficult to simulate including the dynamic behavior of closing/opening valves, but it is already a big gain if it flows well statically..

 
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