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Electrical/mechanical prototyping, short run manufacturing services.

Electrical/mechanical prototyping, short run manufacturing services.

 
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300D50
Graphite Moderator, ala RBMK

775
02-10-2011, 05:20 PM #1
I offer short run and one-off machining services, CAD services, electronics prototyping, design, and fabrication services, as well as general consulting in the electrical and mechanical fields.

Some examples of past jobs are
  • machined adapter plates
    conversion fittings (jic to british metric, AN flare to A/C flange, fuel rail adapters, etc. If I can get an example of the ends it can likely be made)
    EGR block off plates
    custom controllers
    circuit board rework and repair(depends on parts availability and complexity)
    DC motor interfaces and controls
    self contained solar lighting
    shift knobs
    embedded electronics for remote sensing
    other odds and ends

I now have the ability to do custom digital gauge sets for things like boost and EGT, oil temp, water temp, fuel pressure, and the like.

The display can either be a re-purpose of an existing gauge, a character LCD display, a 7 segment display, or even a simple bar graph.

As for senders, I can adapt around most any OEM unit, or devise a custom solution to fit the need at hand, including adapter fittings/interconnect work if needed.

My rates are on a per-job quoted basis, and turnaround time is job dependent.

It is best to contact me via email or PM, email preferred.

Walt
Zarnochwf1@ABCPrototyping.com
300D50
02-10-2011, 05:20 PM #1

I offer short run and one-off machining services, CAD services, electronics prototyping, design, and fabrication services, as well as general consulting in the electrical and mechanical fields.

Some examples of past jobs are

  • machined adapter plates
    conversion fittings (jic to british metric, AN flare to A/C flange, fuel rail adapters, etc. If I can get an example of the ends it can likely be made)
    EGR block off plates
    custom controllers
    circuit board rework and repair(depends on parts availability and complexity)
    DC motor interfaces and controls
    self contained solar lighting
    shift knobs
    embedded electronics for remote sensing
    other odds and ends

I now have the ability to do custom digital gauge sets for things like boost and EGT, oil temp, water temp, fuel pressure, and the like.

The display can either be a re-purpose of an existing gauge, a character LCD display, a 7 segment display, or even a simple bar graph.

As for senders, I can adapt around most any OEM unit, or devise a custom solution to fit the need at hand, including adapter fittings/interconnect work if needed.

My rates are on a per-job quoted basis, and turnaround time is job dependent.

It is best to contact me via email or PM, email preferred.

Walt
Zarnochwf1@ABCPrototyping.com

winmutt
bitbanger

3,468
02-14-2011, 01:37 PM #2
I need a SMC ship mounted on a shield board for the arduino, is this something you can do?

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
02-14-2011, 01:37 PM #2

I need a SMC ship mounted on a shield board for the arduino, is this something you can do?


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

300D50
Graphite Moderator, ala RBMK

775
02-14-2011, 02:58 PM #3
Get me a datasheet, and I'll see what I can do. I can reflow most leaded packages, but I'm just getting the hang of BGA.

Is it a pre-made shield with a footprint, or would I have to get one made?
To the oil filter plate guys.

I've got the basic design finished, still have to get a stock quote.

winmutt, think we can split all the oil filter relocation posts into another thread for clarity?
This post was last modified: 02-14-2011, 03:07 PM by 300D50.

1990 Power Ram 50 V6 SOHC 24V 6g72

I can be wrong, don't take everything I say as verbatim, please fact-check first.
My posts are my personal opinions and thoughts, unless otherwise noted.
300D50
02-14-2011, 02:58 PM #3

Get me a datasheet, and I'll see what I can do. I can reflow most leaded packages, but I'm just getting the hang of BGA.

Is it a pre-made shield with a footprint, or would I have to get one made?


To the oil filter plate guys.

I've got the basic design finished, still have to get a stock quote.

winmutt, think we can split all the oil filter relocation posts into another thread for clarity?


1990 Power Ram 50 V6 SOHC 24V 6g72

I can be wrong, don't take everything I say as verbatim, please fact-check first.
My posts are my personal opinions and thoughts, unless otherwise noted.

winmutt
bitbanger

3,468
02-15-2011, 09:51 AM #4
(02-14-2011, 02:58 PM)300D50 Get me a datasheet, and I'll see what I can do. I can reflow most leaded packages, but I'm just getting the hang of BGA.

Is it a pre-made shield with a footprint, or would I have to get one made?
To the oil filter plate guys.

I've got the basic design finished, still have to get a stock quote.

winmutt, think we can split all the oil filter relocation posts into another thread for clarity?

This is the daughter board I made. I have to get my hands on that SMC to get model number and data sheet.

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
02-15-2011, 09:51 AM #4

(02-14-2011, 02:58 PM)300D50 Get me a datasheet, and I'll see what I can do. I can reflow most leaded packages, but I'm just getting the hang of BGA.

Is it a pre-made shield with a footprint, or would I have to get one made?
To the oil filter plate guys.

I've got the basic design finished, still have to get a stock quote.

winmutt, think we can split all the oil filter relocation posts into another thread for clarity?

This is the daughter board I made. I have to get my hands on that SMC to get model number and data sheet.


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

stan
Holset

328
02-15-2011, 12:45 PM #5
(02-14-2011, 01:37 PM)winmutt I need a SMC ship mounted on a shield board for the arduino, is this something you can do?

if 300D50 can't do it, shoot me a PM. i'll show you some <.5mm pitch tssops i just did the other day Big Grin
stan
02-15-2011, 12:45 PM #5

(02-14-2011, 01:37 PM)winmutt I need a SMC ship mounted on a shield board for the arduino, is this something you can do?

if 300D50 can't do it, shoot me a PM. i'll show you some <.5mm pitch tssops i just did the other day Big Grin

300D50
Graphite Moderator, ala RBMK

775
02-15-2011, 01:06 PM #6
I've got a reflow oven, I'm just not that good at BGA yet. I can also hand solder tssop, chiped a few PS2's with Kynar wire as well. :p

1990 Power Ram 50 V6 SOHC 24V 6g72

I can be wrong, don't take everything I say as verbatim, please fact-check first.
My posts are my personal opinions and thoughts, unless otherwise noted.
300D50
02-15-2011, 01:06 PM #6

I've got a reflow oven, I'm just not that good at BGA yet. I can also hand solder tssop, chiped a few PS2's with Kynar wire as well. :p


1990 Power Ram 50 V6 SOHC 24V 6g72

I can be wrong, don't take everything I say as verbatim, please fact-check first.
My posts are my personal opinions and thoughts, unless otherwise noted.

Captain America
Boostin' & Roostin'

2,221
02-16-2011, 12:38 AM #7
I reflowed my sisters laptop in the oven the other day! Tongue



300 Can you finish a design of a VU meter using 2 LM3916's for each channel. There are two cascaded for each channel. I had an electrical engineer start the project and has dropped the ball on me...

   

   

   

   

http://www.national.com/mpf/LM/LM3916.html#Overview
This post was last modified: 02-17-2011, 02:01 AM by Captain America.
Attached Files
Image(s)
   


1982 300D Turbo ... 3,6xxlbs, No fan, No AC, Hood Stack, No ALDA, No rear bumper and stuffed front, A/W Intercooled, Injectors by Greezer and HUGE Pre-Chambers with help from OM616 & Simpler=Better, Fuel Cranked up, 60 Trim Compressor wheel, EGT, EMP, Boost 50" Rigid Radius bar on roof Aux tank for a total of 48 Gal Of Diesel! Odyssey PC-1750 Battery in trunk, 27"x8.5"/R14 Maxxis BigHorn Mud Terrains, In June '14 issue of Off Road Mag

AX15 Jeep Trans swap in progress....

Captain America
02-16-2011, 12:38 AM #7

I reflowed my sisters laptop in the oven the other day! Tongue



300 Can you finish a design of a VU meter using 2 LM3916's for each channel. There are two cascaded for each channel. I had an electrical engineer start the project and has dropped the ball on me...

   

   

   

   

http://www.national.com/mpf/LM/LM3916.html#Overview

Attached Files
Image(s)
   


1982 300D Turbo ... 3,6xxlbs, No fan, No AC, Hood Stack, No ALDA, No rear bumper and stuffed front, A/W Intercooled, Injectors by Greezer and HUGE Pre-Chambers with help from OM616 & Simpler=Better, Fuel Cranked up, 60 Trim Compressor wheel, EGT, EMP, Boost 50" Rigid Radius bar on roof Aux tank for a total of 48 Gal Of Diesel! Odyssey PC-1750 Battery in trunk, 27"x8.5"/R14 Maxxis BigHorn Mud Terrains, In June '14 issue of Off Road Mag

AX15 Jeep Trans swap in progress....

300D50
Graphite Moderator, ala RBMK

775
02-16-2011, 09:48 PM #8
Hehe, oven reflow.... what temp ya have it at? :p

Shoot me a PM with more info, looks to be very easily done.

1990 Power Ram 50 V6 SOHC 24V 6g72

I can be wrong, don't take everything I say as verbatim, please fact-check first.
My posts are my personal opinions and thoughts, unless otherwise noted.
300D50
02-16-2011, 09:48 PM #8

Hehe, oven reflow.... what temp ya have it at? :p

Shoot me a PM with more info, looks to be very easily done.


1990 Power Ram 50 V6 SOHC 24V 6g72

I can be wrong, don't take everything I say as verbatim, please fact-check first.
My posts are my personal opinions and thoughts, unless otherwise noted.

Captain America
Boostin' & Roostin'

2,221
02-17-2011, 02:01 AM #9
8 min @ 385 Degrees IIRC


1982 300D Turbo ... 3,6xxlbs, No fan, No AC, Hood Stack, No ALDA, No rear bumper and stuffed front, A/W Intercooled, Injectors by Greezer and HUGE Pre-Chambers with help from OM616 & Simpler=Better, Fuel Cranked up, 60 Trim Compressor wheel, EGT, EMP, Boost 50" Rigid Radius bar on roof Aux tank for a total of 48 Gal Of Diesel! Odyssey PC-1750 Battery in trunk, 27"x8.5"/R14 Maxxis BigHorn Mud Terrains, In June '14 issue of Off Road Mag

AX15 Jeep Trans swap in progress....

Captain America
02-17-2011, 02:01 AM #9

8 min @ 385 Degrees IIRC



1982 300D Turbo ... 3,6xxlbs, No fan, No AC, Hood Stack, No ALDA, No rear bumper and stuffed front, A/W Intercooled, Injectors by Greezer and HUGE Pre-Chambers with help from OM616 & Simpler=Better, Fuel Cranked up, 60 Trim Compressor wheel, EGT, EMP, Boost 50" Rigid Radius bar on roof Aux tank for a total of 48 Gal Of Diesel! Odyssey PC-1750 Battery in trunk, 27"x8.5"/R14 Maxxis BigHorn Mud Terrains, In June '14 issue of Off Road Mag

AX15 Jeep Trans swap in progress....

winmutt
bitbanger

3,468
02-23-2011, 01:26 PM #10
EGR block off plates?

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
02-23-2011, 01:26 PM #10

EGR block off plates?


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

300D50
Graphite Moderator, ala RBMK

775
02-23-2011, 02:29 PM #11
Easily doable, just need to find my EGR valve.

1990 Power Ram 50 V6 SOHC 24V 6g72

I can be wrong, don't take everything I say as verbatim, please fact-check first.
My posts are my personal opinions and thoughts, unless otherwise noted.
300D50
02-23-2011, 02:29 PM #11

Easily doable, just need to find my EGR valve.


1990 Power Ram 50 V6 SOHC 24V 6g72

I can be wrong, don't take everything I say as verbatim, please fact-check first.
My posts are my personal opinions and thoughts, unless otherwise noted.

winmutt
bitbanger

3,468
02-23-2011, 05:46 PM #12
Probably worth doing a run of 10 if its cheaper. I am sure others here an on the other boards would be interested. I dont think Brian Carlton is selling his anymore.

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
02-23-2011, 05:46 PM #12

Probably worth doing a run of 10 if its cheaper. I am sure others here an on the other boards would be interested. I dont think Brian Carlton is selling his anymore.


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

300D50
Graphite Moderator, ala RBMK

775
02-23-2011, 06:14 PM #13
I could likely do a batch, 1/4 or 3/16 plate is all that's needed for the intake side, the exhaust side is the tricky part, but I can get it to behave. Wink

1990 Power Ram 50 V6 SOHC 24V 6g72

I can be wrong, don't take everything I say as verbatim, please fact-check first.
My posts are my personal opinions and thoughts, unless otherwise noted.
300D50
02-23-2011, 06:14 PM #13

I could likely do a batch, 1/4 or 3/16 plate is all that's needed for the intake side, the exhaust side is the tricky part, but I can get it to behave. Wink


1990 Power Ram 50 V6 SOHC 24V 6g72

I can be wrong, don't take everything I say as verbatim, please fact-check first.
My posts are my personal opinions and thoughts, unless otherwise noted.

winmutt
bitbanger

3,468
02-25-2011, 11:11 AM #14
I have no need for the exhaust side. What has been done in the past is to take a simple piece of sheet metal and drive it over the pipe with a slightly larger id pipe and then use the stock clamp.

1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42
winmutt
02-25-2011, 11:11 AM #14

I have no need for the exhaust side. What has been done in the past is to take a simple piece of sheet metal and drive it over the pipe with a slightly larger id pipe and then use the stock clamp.


1987 300D Sturmmachine
1991 300D Nearly Perfect
1985 300D Weekend/Camping/Dog car
1974 L508D Motoroam Monarch "NightMare"
OBK #42

300D50
Graphite Moderator, ala RBMK

775
02-25-2011, 11:21 AM #15
That makes my job that much easier!

I'll start in on that once this plate run is finished.

1990 Power Ram 50 V6 SOHC 24V 6g72

I can be wrong, don't take everything I say as verbatim, please fact-check first.
My posts are my personal opinions and thoughts, unless otherwise noted.
300D50
02-25-2011, 11:21 AM #15

That makes my job that much easier!

I'll start in on that once this plate run is finished.


1990 Power Ram 50 V6 SOHC 24V 6g72

I can be wrong, don't take everything I say as verbatim, please fact-check first.
My posts are my personal opinions and thoughts, unless otherwise noted.

 
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