Injector Nozzles
Injector Nozzles
In the next few days I'm going to buy some monarch nozzles to rebuild my injectors. I'm still debating between 261 and 265 nozzles. I am told that they are similar below 4K RPM, but above that the 265s flow better. The thing that concerns me is that the 265s are intended for a 6 cyl engine of the same displacement so they are designed to feed a 17% smaller cylinder. What do you all think?
I think I would stick with the /240 nozzles and use the 265 nozzles for the extrude hone process.
In my case I lost some noticeable low end torque but the engine was smother, more quiet and had a little more top-end power with the 265 nozzles in the AAZ injectors. When I switched back to the stock nozzles and stock injectors the idle noise went up significantly but my torque came back and the MPG went from 26-27 average to 29.79 on my last tank, even with a leaking injector line. I'm still waiting using a second tankful to confirm if that change is accurate or a fluke.
Anyone have contact info for EDM?
Dynomite diesel performance in Monroe Wa, will do them for $50 a piece. I'll be taking mine there. They will only do new nozzles though.
Lincolnlock Dynomite diesel performance in Monroe Wa, will do them for $50 a piece. I'll be taking mine there. They will only do new nozzles though.Who is going to be the first one to do it?
Lincolnlock Dynomite diesel performance in Monroe Wa, will do them for $50 a piece. I'll be taking mine there. They will only do new nozzles though.Who is going to be the first one to do it?
winmuttLincolnlock Dynomite diesel performance in Monroe Wa, will do them for $50 a piece. I'll be taking mine there. They will only do new nozzles though.Who is going to be the first one to do it?
winmuttLincolnlock Dynomite diesel performance in Monroe Wa, will do them for $50 a piece. I'll be taking mine there. They will only do new nozzles though.Who is going to be the first one to do it?
John Link of JL Machine said it will cost somewhere around $40 a nozzle, and he's willing to give used nozzles a shot. This is for EDM. He also mentioned that he'll tweak the pintles a wee bit. I'm doing it on the 265s. Will have the nozzles shipped out at the end of the month, so I'll probably be able to report back sometime between December 1st and January 1st, and definitely by February 1st, as to what the results and costs are.
Lincolnlock The pump will have to be recalibrated to run cut delivery valves
Lincolnlock The pump will have to be recalibrated to run cut delivery valves
GREASY_BEASTLincolnlock The pump will have to be recalibrated to run cut delivery valves
What does this mean, exactly? What parameter needs calibration to run cut delivery valves?
GREASY_BEASTLincolnlock The pump will have to be recalibrated to run cut delivery valves
What does this mean, exactly? What parameter needs calibration to run cut delivery valves?
bgkast I got the injectors rebuilt and installed. It runs noticably smoother and no longer nails on cold start, but it seems to have about the same amount of power.
bgkast I got the injectors rebuilt and installed. It runs noticably smoother and no longer nails on cold start, but it seems to have about the same amount of power.
cannonballSDLbgkast I got the injectors rebuilt and installed. It runs noticably smoother and no longer nails on cold start, but it seems to have about the same amount of power.
you went with the 261's right? im still looking for a upgrade but i dont want to over do it... im looking for something proven... even if its OEM plus
cannonballSDLbgkast I got the injectors rebuilt and installed. It runs noticably smoother and no longer nails on cold start, but it seems to have about the same amount of power.
you went with the 261's right? im still looking for a upgrade but i dont want to over do it... im looking for something proven... even if its OEM plus
tomnik You can run 261, 265 or 297. No noticeable difference on diesel.
A huge difference make the AAZ bodies with correct increased pop pressure.
I ordered custom made 3 flats-nozzles to test, that could be an up grade.
Still waiting for them.
Tom
tomnik You can run 261, 265 or 297. No noticeable difference on diesel.
A huge difference make the AAZ bodies with correct increased pop pressure.
I ordered custom made 3 flats-nozzles to test, that could be an up grade.
Still waiting for them.
Tom
300SD81 What are the 297s from? This is the first time I've heard of them...
300SD81 What are the 297s from? This is the first time I've heard of them...
bgkast I got the nozzles and built a pop tester.
bgkast I got the nozzles and built a pop tester.
I built one of those too, I would recommend ordering high-pressure fittings. The ones from the hardware store are only rated to something like 500psi, if that. McMaster has them for a reasonable price. Since the volumes involved are small, I bet pressure would dissipate quickly in the event of a burst, but I wouldn't want to risk it all the same... The bottle jack works a heck of a lot better than the grease gun!!
oel_brennerbgkast I got the nozzles and built a pop tester.
bgkast.. thats awfully clever.. is that just a cheap hydraulic bottle jack ?
and you are using diesel as the hydraulic fluid ?
or the jack piston is pushing into a cylinder ( pipe screwed onto top of jack ) ?
I may have to build one of those...
have any other pics ?
oel_brennerbgkast I got the nozzles and built a pop tester.
bgkast.. thats awfully clever.. is that just a cheap hydraulic bottle jack ?
and you are using diesel as the hydraulic fluid ?
or the jack piston is pushing into a cylinder ( pipe screwed onto top of jack ) ?
I may have to build one of those...
have any other pics ?
Not sure if this is the right place to put this, it seemed like a relevant topic. If mods know of a better one, please move it!
I just received my newly overbored 265 nozzles from Jon Link at J.L. Machining. I believe he bored the hole out from 0.045in to 0.052in for a cross sectional area increase of 35%. I'll check them when I am able to make sure this estimate is correct.
I have not installed them yet, and will be unable to for at least two week's time, maybe much more. In the meantime I will collect as much 0-60mph data as I can with the 241 nozzles currently installed, and analyze it. That way, when I do install the modified 265's I will be able to objectively evaluate the results.
Sorry, no pics at present, but there really isn't much to see...
By the way, Jon's price was exceptionally reasonable. I'll hold further judgement until I've thoroughly tested the injectors on the pop-tester and in the car.
I knew Jon would treat you right! Glad to hear it...I'm awaiting to see your results.
My Jon Link EDM'd 5-hole by .015" nozzles for the Cummins are still running smooth as can be. I definitely plan on sending him more business over the next few years.
Beers,
Matt
Sorry about the slow pace guys, I'm stalling on the injectors until I have time to install my intercooler. Currently running a benchmark 12.5-13 second 0-60 with 241 nozzles and a transmission that isn't quite right... I'll be able to post results for the upgraded 265 nozzles early in June once I get the intercooler installed and the tranny fixed.
No hurry - nurse that tranny back to health and get an IC on that thing!
Beers,
Matt
Well - it's early in June........
Beers,
Matt
I'll have mine back from Dynomite Diesel tomorrow afternoon and I'll just put them in. I'll post up some results.
(06-02-2009, 04:33 PM)Lincolnlock I'll have mine back from Dynomite Diesel tomorrow afternoon and I'll just put them in. I'll post up some results.
(06-02-2009, 04:33 PM)Lincolnlock I'll have mine back from Dynomite Diesel tomorrow afternoon and I'll just put them in. I'll post up some results.
Ok, I installed the new honed nozzles. It has way more fuel right off the line. Or, I can pin it and have short bursts of power. It leans out pretty quick though. I guess it's time for a gnarly lift pump. Or maybe I need to change the pickup screen in the tank. Either way. It made a difference in power. I'm pretty sure the factory turbo is going to blow up now. I better swap in my hy-9 in short order.
(06-05-2009, 09:38 AM)Lincolnlock It leans out pretty quick though.
(06-05-2009, 09:38 AM)Lincolnlock It leans out pretty quick though.
Are you getting much smoke on launch?
(06-06-2009, 09:38 PM)Telecommbrkr Are you getting much smoke on launch?
(06-06-2009, 09:38 PM)Telecommbrkr Are you getting much smoke on launch?
(06-07-2009, 10:24 PM)Lincolnlock I had to set the idle down a little as well.
(06-07-2009, 10:24 PM)Lincolnlock I had to set the idle down a little as well.
(08-05-2009, 11:11 AM)winmutt How much was the cost on getting them honed?
(08-05-2009, 11:11 AM)winmutt How much was the cost on getting them honed?
Thats because MercedesSource seels low quality aftermarket junk and used parts.
JL Machine EDM-ed my used 265 nozzles for $20 each. I'm installing them tomorrow so I'll report back how they work.
(08-05-2009, 11:57 PM)ForcedInduction Thats because MercedesSource seels low quality aftermarket junk and used parts.
(08-05-2009, 11:57 PM)ForcedInduction Thats because MercedesSource seels low quality aftermarket junk and used parts.
(08-07-2009, 01:02 AM)Lincolnlock But it's the same stuff everyone else sells
(08-07-2009, 01:02 AM)Lincolnlock But it's the same stuff everyone else sells
(08-06-2009, 01:37 PM)GREASY_BEAST JL Machine EDM-ed my used 265 nozzles for $20 each. I'm installing them tomorrow so I'll report back how they work.
(08-06-2009, 01:37 PM)GREASY_BEAST JL Machine EDM-ed my used 265 nozzles for $20 each. I'm installing them tomorrow so I'll report back how they work.
(08-10-2009, 12:32 PM)tantank79 Ok, so now why did Lincolnlock's work well and Greasy's didn't?
(08-10-2009, 12:32 PM)tantank79 Ok, so now why did Lincolnlock's work well and Greasy's didn't?
(08-10-2009, 02:37 PM)GREASY_BEAST(08-10-2009, 12:32 PM)tantank79 Ok, so now why did Lincolnlock's work well and Greasy's didn't?
Because #1 and #2 delivery valve seals are leaking, and its possible that #3 injector body is leaking. This would be the cause of nailing, hunting at idle, loss of power, etc etc. Delivery valve seals are on the way.
(08-10-2009, 02:37 PM)GREASY_BEAST(08-10-2009, 12:32 PM)tantank79 Ok, so now why did Lincolnlock's work well and Greasy's didn't?
Because #1 and #2 delivery valve seals are leaking, and its possible that #3 injector body is leaking. This would be the cause of nailing, hunting at idle, loss of power, etc etc. Delivery valve seals are on the way.